Waste Management in Medical Cleanrooms

Waste Management in Medical Cleanrooms

Particularly in medical research cleanrooms and pharmaceutical cleanrooms, proper waste management and disposal is important for keeping the environment safe for products and people. Medical cleanroom design should be informed by this system to ensure waste handling protocols are easy to follow and that adequate storage is available for a safe and sterile environment. 

A waste management system in medical cleanrooms covers three areas: waste handling protocols, personal protective equipment, and proper waste storage and disposal.

 

Medical Cleanroom Protocols for Handling Waste

 

To develop protocols for your medical cleanroom waste management system, look at the materials you work with and the waste your facility generates. This includes how you handle and dispose of used cleaning materials, protective equipment that cannot be sanitized, the specific materials you use to conduct your work, and the byproducts of your work: substances or used materials you can’t recycle or put in a landfill. Make sure your cleanroom follows best practices for handling waste, and develop a set of protocols employees understand and can easily follow.

Your waste management protocols will be facilitated by your medical cleanroom design, which should include places to safely store cleaning materials, the chemicals used in your work, and the waste generated by your cleanroom. The protocols and cleanroom design solutions work together to prevent waste from interfering with or contaminating your processes and keep your people and products safe.

 

What Counts as Medical Cleanroom Waste?

 

In order to understand the best ways to handle and dispose of medical cleanroom waste, we must first understand the different types of waste that can be generated in a cleanroom setting. Medical cleanroom hazardous waste materials may be considered toxic, corrosive, ignitable, infectious, biohazardous, or otherwise unsafe to be disposed of in normal ways.

Some waste generated from pharmaceutical cleanrooms is considered a controlled substance. In such situations, the disposal of pharmaceutical waste must take place in compliance with additional DEA regulations.

 

How Much Waste Does Your Medical Cleanroom Generate?

 

Depending on how much waste your facility generates, you may need to follow certain regulations from the Environmental Protection Agency. The EPA divides waste generators into three main types: 

  • Very Small Quantity Generators (VSQGs) create less than 100 kg of hazardous waste per month
  • Small Quantity Generators (SQGs) create between 100 and 1,000 kg per month
  • Large Quantity Generators (LQGs) creates over 1,000 kg of hazardous waste

Employees should understand the difference between types of waste and be trained to follow protocols for handling, labeling, and disposing of waste responsibly. Whether your facility is a VSQG or a VLQG, your cleanroom design should include an adequate waste management system to keep your employees safe and your project protected. 

 

Personal Protective Equipment

 

To keep employees safe from the sensitive or hazardous products or waste they’re handling, they must be properly equipped. Personal protective equipment like gloves, garments, and masks, not only keeps harmful substances from reaching personnel, but it also works to prevent contamination by employees. Depending on the application and the threat of contamination or harm to the employee, different types of garments and PPE may be required. Additional items could include: pants, coveralls, goggles, boots, ventilated hoods, hairnets, and more.

While some of these supplies can be sanitized and reused, others, like nitrile gloves, for example, must be disposed of after each use to prevent any kind of contamination. Your cleanroom design will likely need to include a gowning room to provide space for employees to properly equip themselves and limit the entrance of contaminants to the cleanroom, storage for garments and PPE, a sanitation area for employees to wash their hands before entering and after leaving the cleanroom, and storage for used equipment needing to be sanitized or destroyed.

 

Medical Cleanroom Design: Waste Storage and Disposal 

 

Containers used to store waste for disposal can be reusable but must be antimicrobial, corrosion-resistant, and able to be thoroughly cleaned and sanitized on a regular schedule. Particularly for highly sensitive materials, a puncture-resistant and leak-proof container may be necessary. All waste must be properly separated, bagged, and labeled prior to disposal.

In some cases, medical waste cannot be immediately discarded. Some types of waste must be stored until they can be transported to a facility where they will be recycled, deposited in a landfill or incinerated, or treated until they’re safe to throw away. Proper waste storage is an important part of medical cleanroom design. It needs to be safely contained where it can’t contaminate your work or risk employee safety. The waste receptacles themselves need to be non-particle shedding, corrosion-resistant, and can’t be placed where they could interrupt your cleanroom’s airflow and reduce the effectiveness of air changes and filters. 

Keeping a clean environment in all areas of the cleanroom is important, and that includes how and where you store and dispose of used medical cleanroom supplies and waste. Angstrom Technology’s cleanroom design experts can help build sterile waste management into your cleanroom’s design. We can add you to our regular maintenance schedule to make sure your facility is operating safely and protecting your products and staff. To learn more, give us a call or reach out online.

Medical Cleanroom Garment Storage: How to Keep Cleanroom Garments Clean

Medical Cleanroom Garment Storage: How to Keep Cleanroom Garments Clean

Cleanroom garments are as clean as the places where they are kept. They play a vital role in protecting your cleanroom and employees, so it’s essential to take care of them properly. Let’s dive into the importance of keeping cleanroom garments clean, the difference between reusable and disposable garments, and the cleanroom garment storage you’ll need to always have sterile and fresh items on hand.

Medical Cleanroom Garments

Cleanroom garments are an essential part of medical cleanroom operations. Garments are meant to prevent particles from the wearer from shedding and contaminating the cleanroom. In many medical cleanroom applications, they also protect the wearer from contaminants or harmful substances.

Wearing garments outside of the sterile environment of a cleanroom can attract contaminants. The inside of the garment is also contaminated by particles from the wearer. It’s important to use clean garments each time a worker enters the cleanroom environment to protect sensitive products and processes within the controlled space from these particles. 

Properly cleaning protocols and cleanroom garment storage — whether for reusable garments or new disposable ones —  are important to protect workers and the cleanroom from possible contamination. If garments are contaminated, both the integrity of your work and the safety of your employees are at risk. Particularly in medical cleanrooms, there’s no room for error. Contamination could interfere with test results, corrupt substances, compounds or devices, and potentially endanger patients’ lives.

Reusable vs. Disposable Cleanroom Garments

Reusable cleanroom garments can be cleaned in-house or by a third-party cleaning service. Disposable garments are typically meant to be worn once, though it depends on the product and the manufacturer’s recommendations.

 

Reusable Cleanroom Garments

Reusable garments must be washed with a special process (and extremely hot water) to remove particles and sanitize them safely without compromising or degrading the protective material. If cleaned by a third party, you’ll also need to ensure transport to your facility is sterile and that no contaminants are introduced to your cleanroom from an outside source.

Disposable Cleanroom Garments

Some medical cleanrooms with critical sterilization protocols and stringent requirements opt for disposable garments because it is the safest and most cost-effective option. Disposable garments should be high quality so they are comfortable for workers and won’t break down when in use. Be sure to buy quantities and sizes that are appropriate for all personnel.

Many medical cleanrooms use a combination of both reusable and disposable garments. For example, gowns and face shields may be cleaned, sanitized, and reworn, but disposable nitrile gloves and boot covers are replaced after each use. All garments, whether reusable or disposable, must be kept in appropriate cleanroom garment storage.

 

Medical Cleanroom Garment Storage

Adequate cleanroom garment storage is just as important as how the garments are used. Cleanroom garments are stored in the gowning room for immediate use, though your facility may also have an area to keep overstock items. 

In the gowning room, cleanroom garment storage takes the form of specialized cabinetry, shelves, and containers arranged in a way that facilitates the gowning procedure. 

A proper gowning procedure will ensure your employees suit up properly without contaminating their garments. This process involves cleaning exposed skin before donning garments in the correct order to contain any particles and not contaminate other items or parts of the garment.

Medical cleanroom cabinets and shelves are used to display all garments for easy access as well as store them before use. Garments for use in critical applications may need to be housed in their own HEPA-filtered cabinets or showered with air to dislodge any particles that may have adhered to the material. 

Cleanroom garment storage may also need anti-static safeguards in place to prevent the attraction of particles due to imbalanced charges. All new garment items must be sealed and packaged individually to prevent contamination. 

The purpose of cleanroom garment storage is to make all items accessible to employees while staying isolated from contaminating particles as much as possible. The use of sticky mats, air showers, and benches can help limit contamination, along with the enforcement of the proper gowning procedure. 

All used garments must be placed in separate cleanroom garment storage to ensure no contamination reaches the fresh, untouched garments. Until they can be cleaned and returned to the gowning room or disposed of responsibly, there should be no contact with the areas used for clean garments.

Cleanroom garment storage is essential to protecting your operations and workers. Does your cleanroom have appropriate garment storage space? If not, give us a call. We’re happy to help design and install the solutions that will make your cleanroom cleaner.

Modular Cleanroom Building Process

Modular Cleanroom Building Process

The modular cleanroom building process is as multifaceted as your industry and as vital as your work, which is why finding with the right team to help you with cleanroom design, construction, and installation is crucial. They’re responsible for making sure your cleanroom is developed, built, and delivered to your exact specifications and ready to serve you as soon as possible. Let’s explore what’s involved in the modular cleanroom building process.

Building a Custom Modular Cleanroom

Building the perfect cleanroom requires behind-the-scenes planning based on your requirements and available space. The work begins with your cleanroom classification.

Cleanroom Classification

Your cleanroom designer thoroughly understands your cleanroom classification and how it applies to every part of your cleanroom build. They’ll work with you to learn about your industry-specific standards as well as any special features or modifications your team and project need to be successful.

Space Requirements

With your needs in mind, your cleanroom design team evaluates your current space to see where it needs upgrading and adjusting to be ready to receive your cleanroom. When choosing where to install your cleanroom, you have a few options. It can either be attached to the building’s structure, suspended from a strong ceiling grid, or freestanding within the space. 

Your cleanroom layout adjusts based on your available space, to fit around mounted equipment and even use light from existing windows. In some applications, your new modular cleanroom may be able to connect to the building’s existing HVAC system. However, some facilities may require a dedicated cleanroom HVAC for ultimate environmental control.

Cleanroom Types

When evaluating your available space, classification requirements, and project needs, your cleanroom design team can help you determine which cleanroom type will be the best fit for your application. If you have a small space and need a condensable modular cleanroom that will allow you to easily expand operations as you grow, a SoftWall cleanroom may be ideal for you. Or, if you have stringent classification requirements and need specialized equipment and considerations, a HardWall cleanroom may be better suited for your project.

Modular Cleanroom Design

When designing your ideal modular cleanroom, many different factors go into developing the ideal plan for your new cleanroom. Your cleanroom design includes the equipment you’ll be using as well as any cleanroom furniture, cabinetry and storage, personnel and paths for them to move in the space. Your layout is designed with this information in mind, as well as your cleanroom classification — which dictates the required ceiling coverage percentage and the number of FFUs required to meet it. 

Cleanroom design experts use computational fluid dynamics to develop a virtual model of your cleanroom. They use this to determine the best airflow pattern for your space to meet all requirements. Your airflow pattern should be able to clean all of the air within the space effectively with each air change in order to make the most efficient use of HEPA filters and extend their life. 

Your cleanroom design also intersects with other systems in your cleanroom including lighting, static control, pressurization, and more. Additional spaces for storage, gowning, and waste disposal can also be included as necessary. 

With all of this information in place, your modular cleanroom design is an all-inclusive system that will be easy to replicate once assembled at your site.

Modular Cleanroom Construction

Once the design phase is complete, the modular cleanroom panels are manufactured to exact specifications. The panels are pre-wired and pre-insulated for efficiency. Modular panels are designed to fit together quickly and easily like a three-dimensional puzzle. Once the panels are developed, they are packaged securely so they arrive clean and ready to use.

Even though they’re fully customized to build your unique cleanroom, the modular design means each panel stands alone. Modular cleanroom panels can be reconfigured, expanded, condensed, or stored so you can easily modify or upgrade your cleanroom for new projects or classification requirements.

Modular Cleanroom Installation

When your modular cleanroom panels arrive at your site, they’ll come with detailed instructions for how to assemble your custom-designed cleanroom. You can either assemble it yourself or have it professionally installed by the team that is already familiar with your classification standards, building space, and cleanroom design.

How Long Will the Cleanroom Building Process Take?

The entire modular cleanroom building process varies in length depending on your classification standards and level of customization. Some cleanroom types, like SoftWall cleanrooms, can be fully installed and ready to use in a few days, where HardWall cleanrooms with stringent requirements and many modifications could take up to a few weeks. In either case, the cleanroom design experts take the necessary time to make sure everything meets your classification standards. When the process is complete, you’ll have a top-quality, high-performance modular cleanroom that is fully equipped to take your operations to the next level.

Worried about designing all parts of your cleanroom up to standard? Let Angstrom Technology help! Our cleanroom design experts know how your cleanroom’s HVAC, filtration system, and airflow patterns can work together in a seamless and efficient way. We can build your cleanroom so it’s up and running as soon as possible and meeting all classification requirements. To get started on your cleanroom design, give us a call or reach out online today.

HardWall vs. RigidWall Aerospace Cleanrooms

HardWall vs. RigidWall Aerospace Cleanrooms

When it comes to the high stakes of the aerospace industry, the type of cleanroom you choose matters. Your cleanroom structure defines the layout of your space and determines the level of control you can achieve over environmental factors like temperature, humidity, static, and pressure — and therefore whether you’re able to meet your cleanroom classification. It could also mean the difference for product safety, project flexibility, energy efficiency, and manageable operating costs. 

In short, your cleanroom structure is, well, everything. 

For aerospace cleanrooms, the level of control needed can be met with a HardWall or RigidWall cleanroom. While both may reach the cleanroom classification your application requires, there are differences between the two cleanroom types that could make one a better choice for you.

HardWall vs. Rigidwall Aerospace Cleanrooms

The decision between HardWall vs. RigidWall cleanrooms boils down to a few main aspects. The first and most critical aspect is how well the cleanroom can comply with the required classification. If you can’t comfortably meet this fundamental requirement, it could sacrifice your entire project. Secondly, you should also consider the adaptability of the cleanroom design to meet your industry’s needs, including specific requirements for your application, such as the equipment you’re using and other special features that are important to you. Finally, we have to compare how well the cleanroom holds up over time — not only considering its strength and durability but also how it can grow with you as your work evolves.

In aerospace cleanrooms, all of these aspects are important to a successful operation. Let’s take a closer look at HardWall vs. RigidWall aerospace cleanrooms to determine which is the best fit for your application. 

HardWall Cleanrooms

HardWall cleanrooms are made of prefabricated, modular panels. Depending on your application’s unique requirements and your cleanroom classification, your HardWall cleanroom design will include everything you need to get your project up and running.

HardWall Cleanroom Classifications

HardWall cleanrooms can comply with any cleanroom classification, even the most stringent possible standards of ISO Class 1. This cleanroom type can achieve extreme environmental control beyond particle count and air changes. In addition to management of temperature, static, and humidity, HardWall cleanrooms can be pressurized for extra contaminant protection. This cleanroom type will be able to meet the needs of any aerospace application.

HardWall Cleanroom Design

HardWall cleanrooms can be freestanding or incorporated into an existing building structure. Made using a coated aluminum frame with a prefabricated panel, HardWall modular cleanroom panels are constructed with high-quality materials to ensure control over contaminants while not introducing any contaminants themselves. They can be also installed around mounted equipment, use light from your building’s windows, and can even connect to an existing HVAC system. This feature of adaptability is especially useful in aerospace cleanrooms where oversize elements can limit design options. In addition, the modular cleanroom panels are fully modifiable to meet your application’s specific needs and requirements.

HardWall Cleanroom Durability

Heavy-duty HardWall cleanroom panels are built to last. Because they’re modular, HardWall cleanrooms can be rearranged, expanded, or condensed as your project needs change. Modifying, reconfiguring, or reusing your HardWall panels will not sacrifice their quality. They will continue to perform to your classification requirements with little maintenance required beyond your regular cleaning protocols.

RigidWall Cleanrooms

Unlike the utilitarian HardWall panels, RigidWalls are sleek and minimalist. Flat, clear panels allow easier monitoring of the cleanroom while also creating an attractive frame to show off your work to investors.

RigidWall Cleanroom Classifications

While RigidWall cleanrooms are able to meet the needs of many cleanrooms, they’re best suited for those with ISO Class 5-8 standards.

RigidWall Cleanroom Design

With your choice of acrylic, static-dissipative PVC, or polycarbonate wall panels, a RigidWall cleanroom will house your operations in a transparent, attractive style. RigidWall panels can be customized in size with heights up to 7-14 feet, and come pre-wired with outlets and switches to control lighting, fans, and equipment.

RigidWall Cleanroom Durability

RigidWall cleanrooms have a durability comparable to HardWall cleanrooms, and can offer slightly more flexibility and layout options. RigidWalls can be modified with some effort, or easily stored if you need to free space for something else. Panels are suspended from a strong ceiling grid which, when fully-secured, means the panels will maintain their shape and integrity over time. However, due to their minimalist design, they have fewer available features than HardWall panels.

If you’re still unsure whether a Hardwall vs. Rigidwall cleanroom is best for your aerospace application, talk to an expert. Taking a close look at your cleanroom classification and your facility’s requirements, an experienced cleanroom designer can help create the ideal space for your application, complete with everything you need to make your work a success.

Looking for a top-quality HardWall or RigidWall cleanroom for your aerospace application? Talk to a cleanroom design expert at Angstrom Technology.  Our RigidWall and HardWall modular cleanrooms are high-performance cleanrooms that give you full control over your environment. Angstrom Technology cleanroom design experts can work with you and your cleanroom requirements to design the best modular cleanroom for your work.Â