How to Prepare for Cleanroom Certification: Steps Before, During, and After Testing

How to Prepare for Cleanroom Certification: Steps Before, During, and After Testing

Cleanroom certification is a crucial step in ensuring the safety, compliance, and optimal performance of your controlled environment. 

Whether your facility supports pharmaceutical production, semiconductor manufacturing, or aerospace assembly, certification confirms that your cleanroom meets its designated ISO 14644 classification and operates in accordance with the required air cleanliness standards.

The process can feel complex. It involves detailed cleanroom testing, documentation, and coordination between facility managers, engineers, and third-party certifiers. However, with the right preparation and a suitable partner, it doesn’t have to be overwhelming.

In this blog, we’ll walk through what to expect before, during, and after cleanroom certification. You’ll learn how to prepare your facility, understand the key testing steps, and maintain compliance through ongoing recertification.

What Is Cleanroom Certification and Why Does It Matter?

Cleanroom certification is the formal process of verifying that a controlled environment meets its intended ISO 14644 classification for particle cleanliness and performance. 

  • It’s not the same as initial commissioning or validation. 
  • Validation occurs during the design and construction stages, confirming that the cleanroom was built to meet performance specifications.
  • Certification, on the other hand, happens after the cleanroom is operational. It’s the ongoing verification that your environment continues to meet those standards in real-world conditions.

During certification, third-party professionals conduct a series of cleanroom tests to assess air cleanliness, airflow, pressure differentials, and other environmental factors that directly impact product quality and compliance. The results are documented in a certification report that provides both proof of compliance and insight into areas for improvement.

Maintaining a valid certification isn’t just about passing an audit. It’s about protecting your processes, products, and personnel. Regular certification ensures:

  • Your cleanroom’s environmental conditions consistently meet ISO and industry-specific standards (e.g., GMP, FDA).
  • Equipment and filtration systems are functioning correctly to control contamination.
  • Your facility avoids production downtime, rework, or failed audits.

If you want to take a deeper look at the specific tests used to determine cleanroom classification, check out our related blog:

4 Steps to Take Before Cleanroom Certification

cleanroom

Preparation is the key to a smooth, successful cleanroom certification. The more proactive you are before testing begins, the more efficient (and accurate) the process will be. 

Here are the essential steps facility managers and engineers should take to get ready:

1. Review Current Performance Data

Identify trends or potential issues that could affect your certification results.

  • Start by reviewing your cleanroom’s recent environmental monitoring and maintenance records. 
  • Look at airflow readings, pressure differentials, particle counts, and temperature or humidity data. 

2. Schedule Preventive Maintenance

A well-maintained cleanroom is much more likely to pass testing the first time.

  • Before the certifier arrives, ensure all systems are operating at peak performance. 
  • Replace or clean HEPA/ULPA filters, inspect seals and gaskets, verify the calibration of monitoring equipment, and perform a thorough cleaning of all surfaces. 

3. Confirm Documentation and Records

Up-to-date documentation is crucial for both certification and future audits. 

  • Review your calibration logs, SOPs, maintenance records, and cleaning protocols. 
  • If you’ve made any modifications to the cleanroom or its equipment, ensure that these changes are reflected in your documentation.

4. Coordinate with Your Certification Partner

Your certifier will need access to specific areas and equipment during cleanroom testing. 

  • Work with them in advance to schedule testing times, coordinate staff availability, and ensure any necessary production pauses or system shutdowns are planned.

Angstrom Technology offers pre-certification consultation and readiness assessments to help identify potential problem areas early, ensuring your facility is fully prepared for testing day.

What Happens During Cleanroom Testing and Certification

Once your cleanroom is ready, the certification process begins. This stage involves a series of standardized cleanroom tests designed to verify that the environment meets the performance requirements for your target ISO classification. 

These tests are performed using calibrated instruments and precise protocols to ensure accuracy and repeatability.

Here’s what you can expect during testing:

Airborne Particle Count Testing

This test measures the concentration of airborne particles within the cleanroom to confirm compliance with your ISO class. 

  • Technicians use particle counters to assess air cleanliness in multiple sample locations across the space.

HEPA/ULPA Filter Integrity Testing:

Filters are the backbone of contamination control. 

  • This test checks for leaks or damage in your filtration system using an aerosol challenge and photometer scan, ensuring air entering the cleanroom is filtered correctly.

Airflow Velocity and Uniformity Testing:

Proper airflow keeps contaminants from settling and ensures consistent air exchange throughout the cleanroom. 

  • Technicians measure air velocity at multiple points to confirm uniform distribution and verify the correct number of air changes per hour (ACH).

Room Pressurization and Recovery Testing:

These tests confirm that the room maintains the required pressure differential between clean and less-clean areas in the cleanroom. 

  • The cleanroom needs to be able to quickly return to acceptable particle levels after exposure events.

Temperature and Humidity Verification:

Environmental stability matters for both comfort and product integrity. 

  • This test confirms that your HVAC and control systems maintain the required temperature and humidity range for your operations.

When cleanroom testing is complete, your certifier will compile all results into a certification report summarizing compliance, deviations (if any), and recommendations for corrective action.

At Angstrom Technology, our certification technicians follow ISO 14644 and IEST RP-CC006 guidelines, using precise, calibrated instruments to deliver accurate, audit-ready results.

Post-Certification: Maintaining Cleanroom Compliance

cleanroom

Earning your cleanroom certification is a major accomplishment, but maintaining that performance is an ongoing responsibility. 

Once testing is complete, you must review results, address any findings, and plan ahead for continuous compliance.

Here’s what to focus on after certification:

1. Review Your Certification Report

Your certification report will include detailed data from each test, notes on compliance status, and any deviations or recommended actions. 

  • Review the findings carefully with your team and certification partner. 
  • Ensure you understand the results and identify any areas that require improvement.

2. Address Corrective Actions Quickly

If the report identifies deficiencies, such as minor air leaks, equipment calibration issues, or out-of-range particle counts, you’ll need to develop and document a corrective action plan. 

  • Taking prompt action ensures compliance and also prevents minor issues from turning into costly failures.

3. Plan for Recertification

Most cleanrooms must be recertified at least once per year. Some industries (like pharmaceutical or aerospace) require more frequent testing. 

  • Schedule your next certification in advance to avoid downtime or noncompliance gaps.

4. Maintain Performance Between Certifications

Ongoing environmental monitoring, routine maintenance, and periodic testing help keep your cleanroom performing consistently. 

  • Regularly track airflow, temperature, humidity, and pressure differentials, and log all data for easy reference during audits and inspections.

Angstrom Technology offers comprehensive validation and recertification services, ensuring your facility remains compliant throughout the year. 

How Angstrom Simplifies the Certification Process

Preparing for and maintaining cleanroom certification requires precision, documentation, and expertise. Angstrom Technology helps clients navigate this process seamlessly—from pre-testing preparation to post-certification support.

Here’s how we make certification easier and more reliable:

  • Pre-Certification Readiness Assessments – Before testing begins, Angstrom’s team conducts a thorough evaluation of your cleanroom’s current performance. We identify potential issues like airflow inconsistencies, filter degradation, or documentation gaps, and provide recommendations to ensure your facility is fully prepared for certification day.
  • Comprehensive ISO Testing and Documentation – Our certified technicians perform all required cleanroom testing in accordance with ISO 14644 and IEST standards. Every test is performed using calibrated instruments, and results are compiled into a detailed, audit-ready certification report.
  • Ongoing Recertification and Maintenance Support – We provide scheduled recertification services, preventive maintenance, and environmental monitoring to help clients maintain compliance year after year. 
  • A Single Source for Compliance Confidence – Working with multiple vendors can lead to inefficiencies, miscommunication, and inconsistent results. Angstrom streamlines everything under one roof so your cleanroom stays compliant, efficient, and ready for audit at all times.

Whether you need certification for a new facility or ongoing support for an existing one, Angstrom Technology will ensure your cleanroom operates to the highest standards.

Certified Today, Compliant Tomorrow — and Every Day After

Cleanroom certification isn’t just a one-time milestone; it’s a continuous commitment to quality, safety, and operational excellence.

By preparing your facility, understanding the testing process, and keeping up with regular recertification, you can ensure consistent performance and regulatory compliance year after year.

Whether you’re certifying a new facility or maintaining an existing one, having the right partner makes all the difference. At Angstrom Technology, we help clients simplify every stage of certification with expert testing, proactive maintenance, and precise documentation. 

Ready to schedule your next certification or learn how Angstrom can support ongoing compliance? Contact our team today to get started.

5 Signs You Need a Cleanroom Service or Repair

5 Signs You Need a Cleanroom Service or Repair

Cleanrooms are designed to prevent contamination and protect sensitive products. But even with the best practices and equipment in place, cleanrooms are not immune to wear and tear. 

Routine maintenance addresses minor issues before they escalate, but problems can still arise unexpectedly. These issues can compromise the cleanroom’s integrity and hinder productivity without intervention.

5 Signs You Need Cleanroom Cleaning, Services, or Repair

Here are five key signs that indicate it may be time to schedule a cleanroom service or repair to keep your operations running smoothly.

1. Unusual Odors or Chemical Smells

Unpleasant odors or chemical smells in a cleanroom can indicate that the filtration system is not neutralizing or removing harmful substances. When these systems fail, it can result in the buildup of airborne contaminants or chemical byproducts that affect air quality. If left unaddressed, this can contaminate sensitive products and compromise safety and compliance.

It is crucial to address unusual odors promptly to prevent contamination from spreading and to avoid further damage to the cleanroom’s systems. 

2. Visible Contamination or Dust Accumulation

Dust, particles, and other foreign substances can be detrimental to cleanroom operations. If you notice contamination or dust accumulation, it can be a clear sign that the air filtration system is malfunctioning. Contamination can lead to defective products, delays, or even product recalls, especially in industries like pharmaceuticals and biotechnology

Monitor and clean cleanroom surfaces regularly to prevent the buildup of contaminants. If visible contamination becomes an issue, it may indicate a problem with the filtration system, and immediate attention is required.

3. Damaged or Malfunctioning Equipment

HVAC units, particle counters, and filtration systems regulate airflow, monitor particulate levels, and ensure air quality, which is crucial for meeting cleanliness standards and preventing contamination. 

For example, a malfunctioning HVAC unit can lead to improper temperature or humidity, or a faulty particle counter might fail to detect airborne contaminants. Even minor issues with these systems can impact the cleanroom’s performance and lead to a non-compliant environment.

It’s essential to inspect and maintain cleanroom equipment regularly to prevent malfunctions. If you notice any irregularities, address the issue immediately to avoid compromising the environment.

4. Inconsistent Airflow or Temperature Control

Inconsistent airflow or temperature control can lead to contaminant buildup or unregulated humidity. These variations can negatively impact sensitive processes such as pharmaceutical manufacturing, semiconductor production, or medical device assembly, where even slight fluctuations can lead to defects or product failure. 

If you notice that your cleanroom’s temperature or airflow is inconsistent, you must address the issue promptly to avoid any detrimental effects on production and to ensure compliance.

5. Increased Downtime or Decreased Productivity

When cleanroom equipment malfunctions or the controlled environment is compromised in any way, production delays, reduced output, and potentially a halt in operations can occur. If a cleanroom consistently experiences breakdowns, inefficiencies, or compliance issues, it may indicate an underlying system problem that requires professional assessment.

Addressing these issues early on with professional evaluation and service can help avoid long-term downtime and improve overall productivity. 

Stay Up to Standards With Angstrom’s Cleanroom Repair Services

Angstrom offers comprehensive cleanroom services to keep your cleanroom in optimal condition. By being proactive, you can avoid unplanned downtime, maintain compliance, and extend the lifespan of your cleanroom systems.

At Angstrom, we’re proud to offer an array of cleanroom services, including: 

Comprehensive Repair Solutions

Whether it’s equipment repairs, environmental control adjustments, or system checks, our team ensures your cleanroom’s components are functioning as they should. We’ll restore the controlled environment to its original state, ensuring everything meets the necessary standards.

Preventative Maintenance

Avoid breakdowns and costly repairs with Angstrom’s ongoing maintenance services. Regular inspections and preventative measures identify potential issues before they become major problems, minimizing downtime and extending the life of your equipment. 

Emergency Support

We’re ready to provide fast, reliable support for urgent repairs. Our team is equipped to handle emergencies so you can return to normal operations as soon as possible.

Get Your Cleanroom Back on Track with Angstrom’s Expert Services

If you’ve noticed any signs mentioned in this blog or want to ensure your cleanroom is running at its best, don’t hesitate to contact Angstrom. Our team of experts is ready to assist with everything from routine maintenance to emergency repairs so you stay compliant and productive. 

Contact us today to schedule a service or repair and keep your cleanroom performing at its highest level.

What Exactly Does cGMP Stand For?

What Exactly Does cGMP Stand For?

In life sciences, the term “cGMP” signifies more than just compliance – it’s the ongoing commitment to excellence and safety in biotechnology, medical device production, genetic research, and more. 

cGMP stands for “current Good Manufacturing Practices,” where the “current” emphasizes an ongoing obligation to incorporate the latest standards and technological advancements into operations.

Cleanrooms are essential tools for the life sciences industry, and adhering to cGMP standards is critical. 

Why cGMP Matters in Life Sciences

Following cGMP standards in life sciences is a fundamental requirement to ensure that all products are produced and controlled according to quality standards and to protect consumers. cGMP regulations are crucial for: 

  • Ensuring Medication Safety and Efficacy: From the correct dosages to contamination prevention, cGMP guidelines help avoid life-threatening errors in medication production.
  • Advancing Biotechnological Innovations: The guidelines assure that products like gene therapies and biological agents meet stringent safety tests before reaching patients.
  • Safeguarding Medical Devices: cGMP standards govern the tools used in life-saving operations and the manufacturing processes that ensure these tools are defect-free and reliable.

The Core Principles of cGMP Standards

Understanding the principles of cGMP is essential for anyone involved in creating or managing life sciences products. The regulations and standards constantly evolve to ensure high standards and maintain consumer safety, and even as the laws change, they always adhere to a core set of principles:

  • Expertly Trained Personnel | All employees must be trained and qualified to perform their duties effectively. Ongoing training must also be implemented to update staff on the latest cGMP standards and procedures. 
  • Stringent Quality Control | cGMP regulations require that facilities are designed to prevent cross-contamination and errors. This involves sophisticated systems for air quality, material flow, and personnel movement that minimize the risk of any breaches in sanitation or procedure.
  • Thorough Documentation and Record-Keeping | Accurate and detailed documentation is required for cGMP compliance. Records of every stage of the manufacturing process must be meticulously maintained to ensure traceability, accountability, and transparency. This includes sourcing raw materials to final product release.

The Evolving Nature of cGMP Compliance

cGMP represents the currently accepted minimum standards, but the cGMP landscape is dynamic and influenced by technological advancements and regulatory updates. Engaging with cGMP means staying ahead of industry standards and being prepared to implement changes swiftly to maintain compliance and product integrity. 

Therefore, companies should always go beyond these guidelines to assure high-quality products and consumers peace of mind. 

Aligning with Global Standards

It’s important to note that cGMP standards are not isolated within any country’s borders. They reflect a global consensus on best practices. 

For instance, the U.S. FDA and European EMA share many commonalities in their cGMP standards, ensuring that products can move across borders without compromising safety.

The Consequences of Non-Compliance with cGMP Standards

Failing to comply with cGMP can have serious consequences for companies, ranging from financial losses to severe reputational damage. Some of the most detrimental consequences of failing to adhere to cGMP standards include:

  • Product Recalls | Product recalls are one of the most immediate consequences of cGMP non-compliance. If a product is found to be defective or dangerous, regulatory agencies like the FDA may require it to be recalled from the market, resulting in financial losses and disrupted supply chains. 
  • Legal Penalties |  Companies that fail to meet cGMP standards can face legal penalties, including hefty fines and sanctions. In severe cases, legal action could lead to criminal charges. 
  • Loss of Consumer Trust | Non-compliance can affect consumer confidence in a company and its products. Substandard manufacturing practices may lead to declining sales, difficulty attracting new customers, and long-term damage to the brand.
  • Suspension or Revocation of Licenses | A company’s operating license can be suspended or revoked if it fails to comply with cGMP. This could result in a temporary or permanent shutdown of the manufacturing operations. 
  • Harm to Consumers | The most severe consequence of cGMP non-compliance is the potential harm to consumers. Defective or unsafe products can cause illness, injury, or even death. 

Trust Angstrom for Industry-Leading Cleanroom Solutions

At Angstrom, we understand the complexities and stringent requirements imposed by cGMP regulations. Our expertise in designing and implementing custom cleanrooms meets and exceeds these rigorous standards, ensuring that your life sciences manufacturing processes are compliant and set up for success.

Contact us today to learn how our tailored cleanroom solutions can support your cGMP compliance and enhance your manufacturing efficacy.

CONTACT A LIFE SCIENCE CLEANROOM EXPERT

Cleanroom Maintenance 101: How to Keep Your Cleanroom in Tip-Top Shape

Cleanroom Maintenance 101: How to Keep Your Cleanroom in Tip-Top Shape

Proper cleanroom maintenance helps prevent contamination and extends the lifespan of the cleanroom and its equipment, ensuring that operations run smoothly and efficiently.

At Angstrom, we understand the critical importance of keeping your cleanroom operating at peak efficiency and compliance. We’ll explain the essential daily maintenance tasks required to keep your cleanroom in tip-top shape and the ongoing maintenance services we provide to give you peace of mind and confidence in your cleanroom operations.

What Type of Cleanroom Maintenance Should I Perform Daily? 

Adhering to these daily maintenance practices can ensure that your cleanroom remains in optimal condition, minimizing the risk of contamination and maximizing the efficiency of your operations.

Air Filtration System Maintenance:

The air filtration system is the backbone of any cleanroom, ensuring the environment remains contaminant-free. Proper air filtration is vital to maintaining the cleanliness standards required for sensitive processes and products.

  • Daily Checks | Daily checks should include inspecting the air filtration system for any signs of wear or malfunction. Pre-filters should be examined daily to ensure they are not clogged, which can compromise the effectiveness of the HEPA filters.
  • Filter Replacement Schedules | Regular replacement schedules should be adhered to. Pre-filters are typically changed more frequently, while HEPA filters are replaced less often but still monitored daily for performance.
  • Monitoring Differential Pressure and Air Outflow Velocity | Monitoring differential pressure and air outflow velocity daily helps identify blockages or performance issues in the filtration system, ensuring the cleanroom maintains its required cleanliness levels.

Surface Cleaning and Sanitization:

  • Daily Cleaning Protocols for Walls, Floors, and Surfaces | Cleanroom surfaces should be cleaned and sanitized daily to prevent the buildup of contaminants. This involves wiping down surfaces with approved cleaning agents so no residue is left behind.
  • Appropriate Cleaning Agents and Materials | Using the correct cleaning agents and materials is essential for maintaining the cleanroom’s standards. Cleaning agents should be compatible with the cleanroom materials and effective against the specific types of contaminants encountered. Non-shedding wipes and mops should be used to avoid introducing new particulates into the environment.

Equipment and Tools Maintenance:

  • Regular Inspection and Cleaning of Tools and Equipment | Daily maintenance of cleanroom tools and equipment includes regular inspection for any signs of damage or contamination. Tools should be cleaned thoroughly after each use with appropriate solvents and stored in a manner that prevents contamination.
  • Maintenance of Industry-Specific Equipment | Equipment specific to your industry, such as fume hoods or specialized machinery, requires daily checks to ensure they operate correctly. This includes verifying that all safety features are functional and the equipment is free from contaminants.

Personnel Hygiene and Protocols:

  • Importance of Proper Gowning and Hygiene Practices | All staff must follow proper gowning procedures, including wearing cleanroom-approved garments, gloves, and masks and adhering to strict hygiene protocols before entering the cleanroom.
  • Daily Checks to Ensure Compliance with Protocols | Supervisors should conduct daily checks to ensure all personnel comply with cleanroom protocols. This includes monitoring gowning procedures, ensuring hand sanitization stations are used, and more.

What Types of Preventative Cleanroom Maintenance Should I Invest In? 

Ongoing maintenance is just as essential as daily upkeep to ensure your cleanroom’s long-term efficiency and reliability.

Scheduled Assessments and Inspections:

  • Annual or Bi-Annual Cleanroom Assessments | Regular assessments help ensure that all cleanroom systems and protocols function correctly and identify potential issues before they become major problems. 

Filter Replacement and HVAC System Checks:

  • Semi-Annual Checks for HVAC Systems | Performing semi-annual checks on your HVAC systems is crucial for maintaining optimal performance. These checks ensure the system meets all necessary temperature, pressure, and humidity requirements.
  • Regular Replacement of Pre-Filters, Bag/Box Filters, and HEPA Filters | Regular filter replacement is necessary to maintain air quality within the cleanroom. Pre-filters should be replaced frequently, bag/box filters annually, and HEPA filters every three years.

Documentation and Reporting:

  • Keeping Records of Maintenance Activities | Maintaining detailed maintenance records is crucial for tracking performance and compliance. Such documentation provides a clear history of maintenance work, helping to identify patterns and plan future maintenance schedules.
  • Transparency and Compliance | Transparent reporting ensures all maintenance activities are accounted for and helps maintain compliance with industry regulations. Detailed documentation provides accountability and facilitates audits and inspections.

Get Peace of Mind With Top-Tier Ongoing Maintenance Services

At Angstrom, we’re committed to innovation and quality. Our experienced team is trained in proper cleanroom protocols, ensuring compliance with international industry standards and providing peace of mind and confidence in your cleanroom operations.

By partnering with Angstrom, you ensure that your cleanroom receives the highest level of care and maintenance, allowing you to confidently focus on your core operations.

Comprehensive Support and Expertise

We’re happy to provide our customers with a wide range of maintenance and repair services tailored to meet the unique needs of your cleanroom. Our extensive solutions ensure that your cleanroom remains in optimal condition, minimizing downtime and maximizing productivity.

Preventative Maintenance Program

Our Preventative Maintenance Program is designed to prevent issues before they arise. The benefits of this program include:

  • Regular assessments to identify potential problems early
  • Priority services for emergency maintenance and repairs
  • Preferential pricing on our cleanroom services

Emergency Repair Services

When unexpected issues occur, you can rely on Angstrom for 24/7 support. Our team provides quick responses and minimal disruption to your operations, ensuring your cleanroom is back to full functionality as soon as possible.

Trust Angstrom for Expert Cleanroom Maintenance and Repair Services

For expert maintenance and repair services, trust Angstrom’s experienced team. Our comprehensive support and tailored solutions will keep your cleanroom in tip-top shape, ensuring compliance with industry standards and providing peace of mind. Contact Angstrom today to learn how we can assist with your cleanroom maintenance needs.

Global Cleanroom Expertise: Regulatory Governance Team

Global Cleanroom Expertise: Regulatory Governance Team

The regulatory landscape for cleanrooms can be complex. On top of managing the requirements of the ISO 14644 suite of standards, you may also need to comply with cGMP (Good Manufacturing Practice) guidelines and those of industry regulatory bodies. But the experts at Angstrom Technology are committed to supporting you through successful audits. All cleanroom projects with a requirement for cGMP compliance have oversight from our dedicated regulatory governance team. 

With over 40 year’s combined experience in cGMP and pharmaceutical industries, this level of in-house expertise sets us apart from other cleanroom companies. In this blog — the first in our Global Cleanroom Expertise series — we explain how we can support your regulatory compliance.  

 

Meet the Regulatory Governance Team

Global Compliance and Quality Assurance Manager

Global Compliance Lead

Joan Benson - Global Compliance and Quality Assurance Manager Simon Rice - Global Compliance Lead
Joan has 30 years previous experience in Cell and Gene Therapy, Academia, Pharmaceutical Industry, Contract Clinical Research and Hospital Aseptic facilities. She was front facing regulatory inspections in MHRA, FDA, HTA and HFEA for 20 years. Simon has 8 years previous experience in the production of radiopharmaceuticals within a fully accredited GMP facility manufacturing sterile pharmaceuticals. This gives him a unique understanding on the implications of GMP.

 

Regulatory compliance services

Our cleanroom systems can be qualified to cGMP, and the required ISO classification. Not only that, but they can also meet any applicable international engineering and building standards and regulations. Our skilled and multi-faceted team can provide the following key services to support your compliance: 

  • Design Qualification (DQ), Installation Qualification (IQ), Operational Qualification (OQ), Performance Qualification (PQ) 
  • Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT) 
  • Validation 
  • Audits of facilities and Quality Management Systems 
  • Gap analysis 
  • Mock regulatory inspections 
  • Bespoke validation studies 

 

Regulatory governance successes

Our team has led high-profile global cleanroom projects to regulatory compliance. There are just a few of their recent successes. 

  • Led cleanroom validation (DQ, IQ, OQ, PQ, FAT, SAT and a wrap-around validation package covering EMS, VHP systems and cryostorage) for a 33-room Cell and Gene Therapy Manufacturing Facility. 
  • Led cleanroom validation (DQ, IQ, OQ, PQ, and all commissioning data) for a 6,500 Cleanroom Facility in their 11,000 square feet Single-Use Bioprocessing Technologies Manufacturing Facility. 
  • Supported numerous clients on the delivery of their projects with regulatory support on all aspects including design, validation, and commissioning 
  • Led cGMP qualification packages for current clients with GMP facilities 
  • Gap analysis for leading clinical research units 

 

Ready to start your cGMP cleanroom project? Contact us

We are committed to supporting you through successful audits and inspections, now and in the years to come. To learn more about our cGMP cleanroom design-build services, request a quote or contact us. 

 

How to keep a cleanroom clean

How to keep a cleanroom clean

It can be challenging to keep a cleanroom clean and maintain its ISO class. Everything you introduce will likely release particles into the air — especially people! So, what are the best ways to keep your cleanroom up to the standards you so painstakingly maintained? Here are some basic concepts and helpful suggestions to maintaining the highest level of cleanliness.

Gowning: First and foremost, anyone entering the cleanroom must wear protective clothing. Humans are full of particles: our hair falls out, our skin flakes, and there’s no way to control it. That’s why anyone entering the cleanroom must wear appropriate protective clothing. Depending on your cleanroom’s class, this might be a gown and gloves or a full head-to-toe cleanroom coverall complete with a mask and goggles. You first have to define your standards, but then you should know what your employees should wear in the cleanroom.

Cleaning: Why do you need to clean a cleanroom if it’s already clean? Because of the inevitable introduction, generation, and retention of particles! If you are concerned with bioburden, you don’e just need to clean. You need to clean and disinfect! This is a two-stage process. First, you clean away the dirt (or, as we call it in the cleanroom industry, non-viable contamination), then disinfect the germs (viable contamination).

Cleanroom Furniture: Believe it or not, furniture can give off particles even when it’s just sitting there. And even when furniture doesn’t generate particles, it can accumulate them. That’s why cleanroom furniture has smooth edges and joins. Without dirt traps, particles and dust won’t build up on furniture. You’ll need to invest in this type of furniture to keep your cleanroom clean.

Air Shower: To limit the number of particles brought into your cleanroom, you might consider investing in an air shower. Used in conjunction with the gowning room, it blows off any particles that could easily fall off people entering the cleanroom. It’s a great way to eliminate extra particles before operatives enter the room. The experience can also get operatives into the right mindset of controlling contamination.

Sticky Mats: This is the best way to reduce foot-borne or wheel-borne contaminates. If your cleanroom has a high standard for cleanliness, this is a useful addition to your cleanroom.

Proper Cleanroom Gowning Techniques

The cleanroom gowning process may seem like a hassle, but you spend a lot of money getting the cleanroom installed and maintained, so a few extra minutes gowning properly isn’t a big deal if you’re protecting that asset and keeping your cleanroom as clean as possible. But what, exactly, do you have to do to make sure you and your employees are following proper protocol and protecting the environment of the cleanroom? It starts with a standard procedure. It will be much simpler if everyone follows the exact same process and understands the different areas of the gowning space. Generally, most gowning spaces have a “getting dressed” area and a “cleaner” area. Make sure employees understand these boundaries, and know where to stand at what point in the gowning process. Here’s an example of a standard gowning process. Remember, however, that most gowning processes will vary depending on the standard you’re required to adhere to.

  1. Perfume and Cosmetics – If you’re working in a cleanroom, the gowning process starts before you even get to work. It’s important to remember that products like perfume, make-up, hair gels, etc. give off extra fumes and particles. To keep your cleanroom as clean as possible, it’s necessary that anyone entering the room not wear these types of products.
  2. Remove personal items – Personal items like jewelry also have to come off before you go into your cleanroom. They, just like cosmetics, release extra, unnecessary particles into the air that you’re better off without.
  3. Change Shoes – Shoes pick up all kinds of dirt and dust when you walk around. It’s a good idea to change your shoes once you walk into the building, and then as you enter the gowning area, make sure you step on a sticky mat to remove any excess particles.
  4. Enter Gowning Area – Now you’ll enter the gowning room, and most places have a “getting dressed” area, which is where you’ll start. Make sure to put on a set of “donning gloves” or just a first set of gloves to eliminate particle contamination of gowning clothes. When gowning, remember to dress from head to toe; this eliminates particles from falling onto already gowned parts like coveralls and booties.
  5. Don Bouffant – First, you’ll put on your bouffant, or hair cover. Make sure to only touch the inside of it, and before you move on, ensure that all hair is covered and out of the way. After this, you may also have to don a hood, depending on your cleanroom’s standards.
  6. Don Coverall – If your coverall is one piece, start with the feet and move upwards. If it’s two pieces, start with the top and then sit down to put on the bottom half. Do not let the coverall touch the floor or walls. Make sure you zip all zips, and snap all snaps.
  7. Booties or Shoe Covers – Now, sit on the bench to don booties or shoe covers. Make sure you tuck your pants into the booties or shoe covers, and don’t step in the “getting dressed’ area. Instead, step into the “cleaner” area of the gowning room. If your cleanroom has an automatic shoe cover dispenser, use that for cleanliest practice.
  8. Don Goggles or Shield – If your cleanroom requires them, this is where you put on your goggles or face shield. Some cleanrooms do not require this level of protection, so you may be able to skip this step.
  9. Final Pair of Gloves – Depending on protocol, you may now remove the first pair of gloves and put on a second, or you may put a second pair of gloves over the first. Roll the cuff of the gloves over top of your sleeves.
  10. Enter – Now that you’ve properly gowned, you may enter the cleanroom. Remember that at this point you are as “clean” as you’re going to get, so if you touch anything before you get inside, you’ll have to start over, or at the very least change your gloves.

If you have any more questions regarding the information provided above, please reach out to one of our experts. The experienced experts at Angstrom Technology can answer any of your questions quickly and efficiently, and would love to hear from you!

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