Why You Should Hire A Professional for Cleanroom Maintenance

Why You Should Hire A Professional for Cleanroom Maintenance

Cleanroom maintenance is an important aspect of running an efficient and effective cleanroom. Since cleanroom operation can be costly, from the specialized design and construction, equipment, and energy requirements, you may look at maintenance as a place to cut costs by keeping it in house. But there are some good reasons to leave cleanroom installation and maintenance to the pros. Here’s why you should hire a professional for cleanroom maintenance.

 

Professional cleanroom companies have crucial expertise

The company who designed your cleanroom is going to understand it even better than you and your employees do, and will, therefore, be able to perform all necessary maintenance activities with ease and efficiency. Additionally, a cleanroom company that specializes in cleanroom design and maintenance is going to have years of experience that will ensure that all necessary maintenance is performed on schedule and that any issues are identified and addressed in a timely manner.

 

Cleanroom maintenance is more than just equipment testing

Maintaining your cleanroom environment takes more than just equipment testing (which is already a lot, we know). Cleanroom maintenance also includes ensuring that there’s the right setup for the tasks and activities performed in the cleanroom and that all necessary supplies from gowns to testing equipment, are on hand at all times. A cleanroom maintenance provider can ensure that you have all necessary testing supplies in good supply, as well as providing project-specific equipment and storage to meet your application and classification requirements.

 

Cleanroom maintenance is too important to get wrong

If you’re not maintaining your cleanroom properly, you’re going to run into all kinds of issues. This could be failing to meet your desired ISO classification because of particulate contamination, equipment issues, old filters in need of replacement, or other problems. If you’re not adequately maintaining your cleanroom, not only will you fail to meet your classification requirements, which could put you in legal trouble or lose you important clients, you could also be energy inefficient. This is an issue not just because of our responsibility to protect the environment but because energy costs money. And wasting energy by faulty equipment running your cleanroom inefficiently is simply wasting money.

 

Not only do we design and install cleanrooms, we also service them. If your cleanroom is in need of maintenance, contact Angstrom Technology.

 

What Cleanroom Supplies Do You Need?

What Cleanroom Supplies Do You Need?

Designing and building a cleanroom is one thing, but knowing what you need to buy to keep that cleanroom clean and within the environmental controls for your desired cleanroom classification is another. Here’s a quick rundown on some of the supplies you might need for your cleanroom.

The cleanroom supplies that you need will generally depend on your classification. An ISO Class 1 cleanroom will have the strictest cleanliness and gowning procedures, because that is the most stringent classification, whereas an ISO Class 8 cleanroom may require fewer garments with a more infrequent replacement schedule.

Additionally, your industry and the specific tasks and processes performed in your cleanroom will affect the supplies you need. If your process includes the use of hazardous materials, you’ll need more PPE than a cleanroom of the same ISO or Federal Standard 209E classification. Check out our guide to cleanroom classifications for more information on cleanroom classifications and standards here.

General list of cleanroom garments:

  • Hoods
  • Hair Covers
  • Coveralls
  • Intersuits
  • Boots or Shoe Covers
  • Facial Covers
  • Gloves
  • Frocks

General list of cleanroom cleaning supplies:

  • Brushes & Brooms
  • Buckets
  • Mops & Mop Handles
  • Scrub Pads
  • Sponges
  • Squeegees
  • Wringers
  • Disinfectants
  • Detergents
  • Solvents

If you’re designing a cleanroom, get in touch with Angstrom Technology to see how our modular cleanroom designs can work for your application.

What to Think About When Choosing Cleanroom Furniture

What to Think About When Choosing Cleanroom Furniture

Designing a cleanroom comes with a huge set of unique challenges: controlling the temperature, air quality, static, water purity, etc. What can get overlooked during a cleanroom design is the fixtures and furniture, which are extremely important to the efficiency and ergonomics of your cleanroom space. Here are the questions you should ask when selecting casework and furniture for your cleanroom:

What types of chemicals and materials will be used?

Depending on the substances that you’ll be using in the cleanroom, you may need to ensure that you select work surfaces that are chemical resistant, heat resistant, stain resistant, or non-conductive. This will also inform whether you’ll need fume hoods or chemical or hazardous material storage.

What processes will be performed?

This determines the number and types of workstations you’ll need, as well as their layout. If your cleanroom is used for clean storage of sensitive materials, you’ll probably need cabinetry, shelving, and casework, but if your cleanroom is used for quality control testing, you’ll likely need workstations with storage, sinks, electricity and more.

How often will things change?

If you need flexibility for when processes change, or your cleanroom houses multiple different operations. You may need to consider the flexibility and changeability of the furniture you choose. This can be accomplished with adjustable height tables, workstations or casework on wheels, or adjustable cabinetry that allows you to reconfigure the drawer and cabinet locations.

How many chairs do you actually need?

This seems trivial, but can be a major issue for efficiency. Too many chairs mean there’s always one in the way, and that space is wasted. Too few seats leave your employees playing musical chairs all day. Consider ergonomics with chairs and ensure they are the right height and comfort level for their application. Stools may be the most appropriate choice for cleanrooms where technicians sit for short periods of time at counters; however, if your employees are sitting at workstations for long periods of time for certain operations, they’ll need more comfortable seating.

How much storage is needed?

No matter your cleanroom application, you’ll need storage of some kind, whether for materials, packaging, or the tools and equipment used in your processes. Ensuring that you have the right kind of storage for these items is also important. While shelving may work for bulk storage of boxed items, you’ll need cabinets for chemical storage or racks and drawers for tools.

How much space do I have?

If you’re working with limited space, it’s critical that you maximize that space. Too much furniture can impede movement and therefore,  the efficiency of your cleanroom operations. Consider how spaces can be made flexible for multiple operations or how the furniture can be best laid out for process flow, as well as the movement of people within that space.

 

When designing or upgrading a cleanroom, don’t forget the furniture. Using your cleanroom space inefficiently or having the wrong furniture or materials, or simply not having enough storage or seats can make a cleanroom into a chaotic mess. Ask yourself these questions when selecting cleanroom furniture to ensure a well-designed cleanroom for your application.

 

If you’re designing a new cleanroom, make sure you have the right space to meet your needs. Angstrom Technology can design, construct and install the perfect cleanroom

3 Essential Cleanroom Supplies You Should Always Have on Hand

3 Essential Cleanroom Supplies You Should Always Have on Hand

Whether you’re new to cleanrooms, or you’ve been working with them your entire career, there’s no doubt that they can be a finicky part of your business operation. You have to maintain exact standards, and when your cleanroom is down, so is your company. So, what can you do to make sure your cleanroom is functioning to its required standards at all times?

Though it might sound obvious, keeping it well stocked with necessary cleanroom supplies is the best way to keep your cleanroom performing to standard. Below is a list of the three most important cleanroom supplies you should always have on hand, and why they’re so important:

Replacement Filters

Filters are what keep the air in a cleanroom clean. Without clean filters, your cleanroom has little to no hope of performing to standard. So, it’s good to always have backup filters on hand, both HEPA, ULPA, and pre-filters. But how many should you have?

Prefilters: Depending on the standards your cleanroom has to meet, you probably change your pre-filters once every few months. Every time you change them, you should make sure you have enough replacements to get you through at least one more change. If not, you risk putting your operation behind.

HEPA/ULPA: Same goes for HEPA or ULPA filters. You should have at least one replacement for each operating HEPA/ULPA filter at all times. Though you change these very infrequently, sometimes even years apart, HEPA /ULPA filters much more important than pre-filters. They are responsible for filtering the greatest amount of tiny air particulate, so it makes sense to always have replacements on hand, in case of an emergency.

Gowning Materials

If you regularly order cleanroom supplies, you know that you go through boxes of gowning materials in no time. Hoods, bunny suits, booties, and cleanroom gloves of all varieties, are crucial to your everyday operations. It’s important that your company develop some sort of system so that you never run out of these essential cleanroom supplies.

For example: You may have employees alert the person in charge of ordering cleanroom supplies every time you have less than two weeks worth of a certain gowning material. Whether it’s gloves or cleanroom suits, a good rule of thumb is that when you open the last box of cleanroom supplies, you order another shipment.

Cleanroom Cleaners

While this might sound like common sense, it’s surprising how quickly you can run out of cleaning supplies. Maybe you’ve experienced that feeling of dread when an employee reports and says that there aren’t any more bottles of cleaner. There’s nothing worse than frantically trying to find the right cleaner, and then making sure it gets shipped overnight so your cleanroom can continue to function at standard for the next business day.

Similar to gowning materials, it’s a good idea to have a system in place so that this sort of situation doesn’t happen. Make sure you always have at least one full bottle of any disinfectant or cleaner.

If you are in need of cleanroom supplies, or if you are looking into designing your own cleanroom, give the experts at Angstrom a call at 888-768-6900. We can design a cleanroom that functions to your exact specifications and standards, and we also carry replacement cleanroom supplies!