At Angstrom Technology, modular cleanrooms are our bread and butter. We love their pre-engineered, high-quality components and their speedy installation processes — and our customers do too!
If you’re considering a modular approach to your next cleanroom project, you might have a few questions about the installation process. We have answers!
First, let’s recap exactly what a modular cleanroom is.
A modular cleanroom consists of non-progressive, prefabricated components that are manufactured offsite and then assembled onsite. Modular cleanrooms can be installed within an existing facility as a freestanding structure or supported by the existing building’s structure if need be.
Modular cleanrooms offer the same benefits as traditionally constructed cleanrooms, and then some. They are:
Arguably the biggest benefit of installing a modular is just that: the installation. The modular cleanroom installation process is fast and uniformed. Since components are pre-engineered and manufactured in a controlled environment offsite, they’re ready to install as soon as they’re delivered. In some cases, this can take just a few days!
Here’s an overview of what each step of the modular cleanroom installation process looks like, from design drafts to finishing touches:
A great cleanroom starts with a great design. To start the project off, a lot of time is spent in the design phase, ensuring that all aspects are feasible and highly detailed. This sets the scene for a successful, error-free manufacturing process.
Next up is engineering and manufacturing. In a controlled facility offsite, various cleanroom components are manufactured according to the design specifications listed. Detailed, high-quality work here helps ensure that no problems arise during the installation process.
Once manufacturing is completed, each component of the modular cleanroom is delivered to be assembled onsite.
This is where the true modular cleanroom “installation” process begins. Expert installers work to assemble each component of the modular cleanroom until the final structure is complete. This stage can vary from a few days to several weeks, but will depend on the size of your project.
In order to get the cleanroom running optimally, all ancillary services need to be connected and properly installed. This includes HVAC, electrical, plumbing, and more. Close and frequent coordination throughout the modular cleanroom installation process helps to ensure all systems are up and running smoothly.
Once the modular cleanroom structure is standing, any additional equipment is incorporated. Many cleanroom industries and applications require specialized machines or technologies to complete everyday tasks. Aside from the usual air filtration systems, this could include anything from workstations to pass-through chambers to conveyor belts.
Most cleanroom projects require some sort of certification, qualification, or validation. The type needed depends on what standards and classifications are required for the industry but could be one or more from this list: GMP, cGMP, ISO, ASTM, or USP. These approval processes are there to confirm the cleanroom is safe, effective, and efficient for the application it’s expected to host.
Have more questions regarding modular cleanrooms? Check out our previous post, Modular Cleanroom FAQs.
If you’re looking to install a cleanroom as quickly and efficiently as possible, modular is the way to go — and Angstrom Technology is the place to go! From full-size turnkey cleanroom projects to customized expansions, our experts have the experience needed to design, build, and install a modular cleanroom that works for you. To get started, give us a call at (616) 866-2400 or request a quote online.
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