Automotive Cleanroom Classifications

Automotive Cleanroom Classifications

Automotive cleanrooms house and facilitate important operations. Automotive parts manufacturing is responsible for developing vehicles that are more complex than ever before, infused with computerized components that allow them to achieve better things like more reliability, fuel efficiency, and advanced sensor technology. Automotive testing is responsible for preventing mass defects and saving millions of lives — as well as millions of dollars in product recalls. 

These operations must be conducted and closely monitored in strictly controlled environments to ensure top quality vehicles and safety ratings for the end consumer. That’s where automotive cleanroom classifications come into play. They regulate the cleanliness of an automotive cleanroom, as well as the degree to which its systems and processes must perform in order to manage quality and consistency throughout the supply chain.

 

 

Automotive Cleanroom Classifications

 

 

The International Standards Organization developed the set of standards by which all cleanroom industries and applications must follow. The ISO document ISO 14644-1 outlines the requirements for all cleanroom environments, including automotive cleanrooms. 

 

ISO Cleanroom Classifications

 

ISO 14644-1 standards are separated into Classes 1-9, where Class 9 is room air and Class 1 is the cleanest possible environment. Different automotive applications must meet different cleanroom classification standards depending on the unique threats they face to cleanliness and safety, but the majority of automotive cleanrooms fall within ISO 14644-1 Classes 5-8.

ISO 14644-1 Classes each have their own defined level of cleanliness outlined by three parameters: particle size and number, hourly air change rate (or airflow velocity), and percentage of ceiling coverage of fan filter units. 

  • Particle Count: the number of particles of a certain size per cubic meter. As the ISO Class decreases in number, more and smaller particles must be filtered out of the cleanroom air using powerful filters.
  • Air Change Rate: how quickly air is removed, filtered, and replaced within the cleanroom. ISO Classes 5 and lower require air to be changed so regularly it is instead expressed as airflow velocity.
  • Ceiling Coverage: the percentage of the cleanroom ceiling dedicated HEPA filter/fan units, or FFUs. Automotive cleanrooms with more stringent particle count requirements must dedicate a larger percentage of the ceiling space to filter coverage.

ISO requirements can change significantly as the Class number decreases. For example, ISO Class 5 automotive cleanrooms are only allowed a maximum particle count of 3,520 at 0.5 microns per cubic meter, compared to the 352,000 microns of an ISO Class 7 or the 3,520,000 of an ISO Class 8 cleanroom. Certain manufacturing processes, such as those working with electronics and microchips, will require a greater level of process control and may come with more stringent ISO standards. 

 

 

Cleanroom Design for Automotive Cleanroom Classifications

 

 

Automotive cleanrooms must be properly designed to maintain a controlled space, monitor environmental factors, and limit airborne and surface contamination to an acceptable degree, in order to reach their automotive cleanroom classifications.

The cleanroom type as well as the systems and features it contains allow this level of control to exist.

Automotive Cleanroom Types

 

To meet the cleanroom classification requirements of automotive cleanrooms, two cleanroom types can be used. These cleanrooms can be designed to be free-standing or integrate with an existing structure, including walls, windows, HVAC and ventilation equipment. 

  • HardWall cleanrooms allow the highest level of control over environmental factors and can conform to even the most stringent cleanroom classifications of ISO Class 1.
  • RigidWall cleanrooms are also an option for most plastics industry cleanrooms requiring a classification of ISO Class 5-8, and feature a minimalist, clear panel design.

The best fit for each application will depend on its specific classification requirements and industry standards. Both will be durable and high-quality, capable of supporting all your automotive projects, equipment, and systems.

 

Automotive Cleanroom Systems

 

Your automotive cleanroom’s air filtration system is responsible for removing particles from the air, keeping the air pure and helping your cleanroom reach stringent ISO Class standards. Also, the cleanroom HVAC is another vital system responsible for controlling environmental factors like temperature, humidity, and pressure.

Automotive cleanrooms also typically require control of static electricity. Uncontrolled static and electrostatic discharge (ESD) can cause defects in your products or even lead to injury of personnel. If required by your application, you can incorporate a static control system and anti-static and ESD-safe materials into your cleanroom design. 

 

Automotive Cleanroom Features

 

Other automotive cleanroom features, such as cleanroom lighting and cleanroom furniture, allow you to run your day-to-day operations smoothly and efficiently. Lighting systems, from standard to flow through modules, work with a variety of cleanroom types and layouts, and save valuable ceiling space for filtration units.

Automotive cleanrooms are designed to include all the essential furniture, storage, workstations, and surfaces your employees need to stay comfortable and productive. The cleanroom design will also incorporate any oversized, industry-specific equipment and create paths for cranes, carts, and other transport equipment. 

Automotive cleanroom classifications are necessary to regulate the manufacturing environment to ensure product consistency and consumer safety, especially in those applications where the presence of contaminants could be a risk to an employee, buyer, or other drivers. Although they require a bit of work to reach, these standards protect your facility and your personnel, and help you create the best parts and products in the automotive industry.

Interested in designing an automotive cleanroom? With Angstrom Technology, you can have a modular cleanroom designed to meet your specific cleanroom classification requirements, built with everything you need to get it running, and assembled on site by our professional installers. To learn more about our modular automotive cleanrooms, give us a call or reach out online.

What to Know About Aerospace Cleanroom Filtration

What to Know About Aerospace Cleanroom Filtration

Your cleanroom filtration system is arguably the most important part of any aerospace cleanroom. Air purity is the foundation of your cleanroom classification standard, with equipment and materials of the cleanroom designed around maintaining a strict quality standard. Let’s dive into cleanroom filtration in aerospace cleanrooms, how it works, and how it relates to the cleanroom classification.

How Aerospace Cleanroom Filtration Works

Before clean air can enter the cleanroom, it must first be heated, cooled, and have the humidity regulated by the cleanroom HVAC system. Then the treated air passes through various filters to remove particles up to a certain number and size, as prescribed by your aerospace cleanroom classification. There are four ways particles are collected using cleanroom filtration:

  • Straining: Particles that are small enough pass through the fibers of the filter. Larger particles are prevented from entering the cleanroom. 
  • Impaction: Particles are pushed at the filters and become stuck to the fibers through impaction. 
  • Interception: Filter creates a block against large particles, but small particles may seep around the filter in small airstreams. 
  • Diffusion: Air molecules in motion cause smaller particles to vibrate, which gives them more opportunities to be collected by the filter’s fibers. Smaller particles are more likely to vibrate than larger ones. 

An aerospace cleanroom filtration system likely uses multiple filters to achieve properly filtered air. Depending on the stringency of the classification, more filters may need to be used to reach the upper levels of purity standards.

Aerospace Cleanroom Filtration Components

Multi-stage HEPA filtration systems or a combination of HEPA and ULPA filters collect particles, allowing aerospace cleanrooms to effectively and efficiently maintain air quality, while actively removing hydrocarbons, silicones, and microbiological contaminants.

The HEPA filters are protected by prefilters, which remove large particles before air reaches the more expensive filters. They are vital for any cleanroom filtration system to protect and extend the life of HEPA filters. Because they are the most exposed, they must be replaced more often — usually around 6 times per year, depending on the application and operation level of the cleanroom.

The cleanroom filtration system is packaged in modules called filter/fan units. These units are typically installed in the ceiling grid of the cleanroom where they fit seamlessly into the cleanroom design, leaving no room for contaminating particles to settle.

Cleanroom Filtration Requirements for Aerospace Cleanrooms

Most aerospace cleanrooms must comply with ISO 14644-1 Class 7 or ISO Class 8 requirements for air quality and filtration. However, more extreme standards may apply for highly sensitive applications, requiring airborne particle concentrations to be strictly controlled to prevent disruption of processes within the cleanroom. For example, the development of spacecraft hardware, fine electronics, optical devices, or electronic sensory components will likely be regulated within a cleanroom that is ISO Class 7 or lower.

The ISO Class 7 standard sets the maximum level of particles 0.5 µm or larger at 352,000. To reach this, the cleanroom must have a ceiling coverage dedicated filtration of 15-20% and an average air change rate of approximately 60-90 complete changes per hour. 

An aerospace cleanroom filtration system works hard to meet these requirements to maintain strict air quality standards, and must be supported by other systems in the cleanroom to be successful, such as the cleanroom HVAC and cleanroom design.

Maintaining Aerospace Cleanroom Filtration

Once you’ve achieved the proper level of cleanroom filtration in your aerospace cleanroom, you’ll need to closely monitor it to ensure the air quality is consistent. The best way to do this is to schedule regular inspections and perform routine maintenance on your cleanroom filtration system.

With regard to the cleanroom filtration system, all filters should be periodically checked and replaced when they are no longer working efficiently. For pre filters, this amounts to many times per year, while other filters, including HEPA filters, may not need to be replaced as often. Depending on the application and classification for each cleanroom, HEPA filters have a lifespan between 3 and 10 years.

A cleanroom with ineffective filters isn’t a cleanroom at all. If you’re installing a filtration system or upgrading your cleanroom’s filters, Angstrom Technology can help! Our cleanroom design experts can make sure your air flow pattern is working effectively and set you up with the right filters for your application. We can also add you to our maintenance and cleaning schedule so you don’t have to worry when it’s time to replace your filters. Get in touch with Angstrom Technology to learn more.

What are Biotech Cleanrooms?

What are Biotech Cleanrooms?

Biotech cleanrooms are used in a wide range of industries to meet unique needs and project requirements. They can be utilized in a variety of ways, but have to meet strict standards of quality and control. Let’s talk about biotechnology and cleanrooms used to perform its complex applications.

What Are Biotech Cleanrooms?

Biotechnology applies the principles of biology to improve life through the use of plants, animals, and the natural world to enhance food sources, the environment, and human health. Biotech cleanrooms make the study of biotechnology possible by maintaining extremely controlled spaces that allow the science to be the only variable. 

Biotech cleanrooms must often meet stringent cleanroom classifications while also complying with industry-specific regulations for product quality and processes. To better understand the demands and requirements for biotech cleanrooms, let’s explore a few common biotechnology applications.

Biotech Cleanroom Applications

Biotechnology reaches across many fields and industries, but has particularly important applications in medical, agricultural, and environmental fields.

Medical Biotechnology

Many medical cleanrooms can also be biotech cleanrooms, as the two fields often intersect. Medical applications for biotechnology include forensics and diagnostics, vaccinations, and medicinal therapy production and testing. Cleanrooms used to conduct important research such as cancer studies and therapy development, gene therapy, stem cell research, and many other critical applications in health care, all require the extreme control of biotech cleanrooms to mitigate contamination risks for the purpose of study and safety of patients.

Animal and Plant Agricultural Biotechnology

The study of biological processes, especially related to food and food products, are another major application of biotechnology. Agricultural applications of biotech cleanrooms are widespread, and also include the development and testing of agricultural products for non food uses, such as biodegradable materials, biofuel, vegetable oils, etc.

Environmental Biotechnology

Biotechnology is an important field for studying our environment and how human actions affect its quality. Biotech cleanrooms are used to study biological samples, test products for environmental safety, and conduct environmental monitoring and cleaning. 

Biotech Cleanroom Classifications

Because of the delicacy of each of these applications, strict standards must be in place to maintain the cleanest possible environment to conduct tests, develop new treatments, or discover new compounds.

Most biotech cleanrooms must comply with the ISO 14644-1 cleanroom classifications of Class 5 or less. (As the Classes 9-1 descend, the cleanroom must be more and more “clean”, with ISO Class 1 being the strictest standard with the cleanest possible environment.) 

ISO Class 5 is considered to be an extremely stringent classification standard. Most cleanrooms fall in ISO Classes 7 or 8, which require moderate control over particle count and size. They must routinely change the air to cleanse it for particulate matter and regulate other environmental factors like temperature and humidity. ISO Class 5 must do all these things to a higher degree. They only allow a maximum of 3,520 particles 5 µm or larger, and must change the air so many times per hour, the constant flow is described as the air velocity of 40-80 feet per minute. 

Biotech cleanroom classifications exist to hold facilities to a minimum standard of cleanliness to ensure products and processes can exist within the cleanroom with an acceptable level of risk for contamination. Even biotech cleanrooms that meet their classification requirements must be properly outfitted to operate safely, effectively, and efficiently. The difference between an inefficient biotech cleanroom and a high performance biotech cleanroom is an exceptional cleanroom design.

Biotech Cleanroom Design

To achieve the high level of control needed in a biotech cleanroom, the cleanroom design must be flawless, and be outfitted with everything the applications will need to conduct its work without interruption or risk of contamination. The special features of cleanroom design work together to make this possible, including the type of cleanroom and its unique systems, such as filtration, HVAC, and more.

Biotech Cleanroom Type

Biotech cleanrooms require a cleanroom type that is able to achieve the highest level of control, which is why most are HardWall Cleanrooms. HardWall cleanrooms are able to reach all ISO cleanroom classifications — and can even match the demands of Class 1. Biotech HardWall cleanrooms feature seamless wall panels, flooring, and ceiling grid to prevent particles from settling. All components of the cleanroom build are made using non corrosive and non particle-shedding materials, that can withstand thorough cleaning to keep them contaminant-free at all times.

Biotech Cleanroom Systems

The systems within a biotech cleanroom support its everyday functions. They are responsible for keeping the environment clean, controlled, and consistent, and make sure the facility always reaches its stringent cleanroom classifications. A few of these systems include cleanroom filtration, cleanroom HVAC, and cleanroom pressurization.

  • Cleanroom filtration: Filtration in a biotech cleanroom produces a high level of air quality control using multi-stage HEPA filtration and a laminar air flow pattern.
  • Cleanroom HVAC: Biotech cleanrooms often require a powerful cleanroom HVAC system to supply the cleanroom with temperature and humidity-controlled air.
  • Cleanroom pressurization: Some biotech cleanrooms may require pressurization to isolate dangerous substances or fumes, or to protect sensitive processes. Positive pressure cleanrooms and negative pressure cleanrooms have many uses as biotech cleanrooms across a diverse range of industries, from medical research cleanrooms to manufacturing cleanrooms for devices and food products.

Biotech cleanrooms play a very important role in many applications across various industries. To be successful and meet stringent classification requirements, they require a top-of-the-line cleanroom design.

Think a biotech cleanroom is right for your application? Get in touch with Angstrom Technology! We can design, build, and install a biotech cleanroom that complies with your classification requirements and keeps your products and staff protected.

Cleanroom Cleaning Solutions for the Automotive Industry

Cleanroom Cleaning Solutions for the Automotive Industry

As new generations of vehicles get more complex and advanced, new standards for cleanliness must be reached in the manufacturing, assembly, testing, and development of automotive parts and processes. Keeping automotive cleanrooms clean is more than a quality issue — it’s also a safety issue, an environmental issue, and an economical issue.

Let’s take a look at some of the problem areas to assess in your automotive cleanroom with regards to cleanroom cleaning protocols, and a few solutions you can employ in your facility today.

Cleanroom Cleaning Solutions in Automotive Cleanrooms

When it comes to cleanroom cleaning in your automotive cleanroom, take a look at the areas that require the most attention: the surfaces in your cleanroom, the air that fills it, and the equipment and products it contains.

Automotive Cleanroom Surfaces

Surfaces within your cleanroom include the walls, floors, cleanroom tables and furnitures. In automotive cleanrooms, oil or grease spills could not only threaten the quality of your cleanroom but could also create slippery surfaces and a hazardous work environment. Your facility is responsible for maintaining clean surfaces in order to reach your cleanroom classifications, but also to provide a safe area for employees to conduct work, and protect your products from contamination.

Solution: The solution for keeping surfaces within your automotive cleanroom clean is to maintain clean floors by following a schedule with daily sweeping and mopping, and sticking to weekly thorough cleaning and sterilization of all surfaces. Your cleanroom cleaning protocol should be clearly understood by all employees, posted in a visible location in the cleanroom, and regularly reviewed with quality checks.

Automotive Cleanroom Air

In automotive cleanrooms, air quality issues can threaten your products as well as your personnel. If you work in an environment with exhaust and other fumes, proper air quality management is crucial.

Also, modern automotive cleanrooms are responsible for developing and testing parts that are smaller with a larger, more efficient output, more advanced computers and sensors, and other innovations in automotive technology. As parts become smaller and more complex, even the tiniest particles can prove a significant threat to cleanroom operations.

Keeping air quality standards to a strict level is essential for a clean environment. Particle count and size filtration requirements will change depending on the parts your facility handles whether it’s power steering, brakes, or electrical components. While these standards may be provided in your cleanroom classification, you may also need to reach air quality standards for your specific industry or application. 

Solution: To keep your cleanroom air as clean as possible, it’s important to make sure your cleanroom filtration system is working properly to comply with classification standards. Check and replace pre filters as necessary and make sure HEPA filters are effectively reaching particle count and size requirements.

Automotive Cleanroom Equipment & Products

The equipment and products your cleanroom supports must also be regularly cleaned in order to achieve control over the cleanroom environment. Some amount of contamination is unavoidable, as all parts and equipment have holes, crevices, and edges that can’t always be completely cleaned. The goal of cleanroom cleaning is to minimize contamination to an acceptable level where the product quality and consumer safety are not at risk.

Solution: Inspect equipment regularly, and have employees use correct protective equipment to limit contact with equipment and parts. Fortunately, modern cleaning systems are available to clean equipment and the parts you fabricate to remove any residue, debris, and bacteria.

Prioritize Automotive Cleanroom Cleaning

Regular and thorough cleanroom cleaning is the best solution to minimize contamination risks, promote employee safety, and guarantee product quality within your automotive cleanroom. Establish a cleanroom cleaning protocol that fits the needs and cleanliness level of your facility. Make sure all necessary employees are trained in how to properly clean the cleanroom without reintroducing contaminants. Then enforce a cleaning schedule that allows you to easily meet your cleanroom classification requirements.

Cleanroom Design and Cleanroom Cleaning

Your cleanroom design should be able to support a consistently controlled environment and your cleaning protocol, which is why cleanroom design and cleanroom cleaning go hand-in-hand.

All wall and floor surfaces, furniture, lighting, and other cleanroom components should be able to support the chemicals and processes you use to clean your cleanroom. They should be made of materials that are non corrosive and non particle-shedding. The cleanroom should also have plenty of available storage to stow

cleaning supplies and equipment. This will help to limit contamination from entering and exiting the facility each time it needs to be cleaned. 

Finally, the cleanroom should be designed to maintain cleanliness on its own, through proper filtration and a carefully mapped airflow pattern, with surfaces that limit contamination or particle buildup. A properly designed cleanroom will still require cleaning, but the risk of contamination will be significantly reduced.

Have everything you need to keep your automotive cleanroom clean? Angstrom Technology can help! We can help you design a cleanroom that helps your facility stay clean, so you’ll never have to worry about meeting your classification requirements. Give us a call to learn more.

What to Know About Plastics Industry Cleanroom Classifications

What to Know About Plastics Industry Cleanroom Classifications

Cleanroom classifications for the plastics industry regulate the cleanroom’s cleanliness and operating procedures. When designing a cleanroom for the plastics industry, the cleanroom classification plays a large role in determining which elements are included, how they are laid out, and how they make the cleanroom cleaner. Let’s take a look at the plastics industry cleanroom classifications and how the standards affect plastics industry cleanroom design.

Cleanroom Classifications for Plastics Industry Cleanrooms

Plastics industry cleanrooms are regulated by the classification standards set out by the International Standards Organization (ISO).

ISO Cleanroom Classifications

The International Standards Organization developed the set of standards by which all cleanroom industries and applications must follow. ISO 14644-1 outlines the requirements for all cleanroom environments, including plastics industry cleanrooms. ISO 14644-1 standards are separated into Classes 1-9, where Class 9 is room air and Class 1 is the cleanest possible environment. 

Most plastics manufacturing cleanrooms fall under the requirements of ISO Classes 7 or 8. Some plastics manufacturing applications that are especially sensitive to contamination or involve more complex assembly may require a more stringent cleanroom classification, such as ISO Class 5 or 6. As the cleanroom environments for each class get more clean, they must meet increasingly stringent requirements for particle count, air change rates, and ceiling coverage.

Particle Count 

Particle count refers to the number of particles of a certain size per cubic meter. Stricter ISO classes allow fewer particles, and also restrict the size of those particles. For most plastics industry cleanrooms complying with ISO Class 7 or 8, this would mean they cannot exceed a count of 352,000 to 3,520,000 particles that are .05μ or greater in size.

Air Change Rate

The air change rate  is how quickly air is removed, filtered, and replaced within the cleanroom. In a Class 7 plastics industry cleanroom, for example, the required minimum number of air changes per hour is between 60-90. For a Class 5 cleanroom, this goes up to 400+ air changes, at which point it is better expressed as an air velocity of 40-80 ft/min.

Ceiling Coverage 

Ceiling coverage refers to the percentage of the cleanroom ceiling dedicated HEPA filter/fan units, or FFUs. Most cleanrooms in Classes 7 and 8 require about 15% of ceiling coverage for filtration, which helps them reach stringent particle count and air change rate requirements.

Cleanroom Design for Plastics Industry Cleanrooms

Cleanroom classifications determine if the cleanroom is establishing control over the cleanroom environment. Cleanroom design is what enables the cleanroom to reach stringent standards. 

Every component within a properly designed cleanroom should work together to achieve more control over environmental factors, support equipment and personnel, and facilitate processes within the cleanroom. For plastics industry cleanrooms, this boils down to three main factors: the type of cleanroom, the cleanroom filtration system, and the cleanroom HVAC. 

Plastics Industry Cleanroom Type

To meet the cleanroom classification requirements of a plastics industry cleanroom, three types can be used. These cleanrooms can be designed to be free-standing or integrate with an existing structure, including walls, windows, HVAC and ventilation equipment. 

  • HardWall cleanrooms allow the highest level of control over environmental factors and can conform to even the most stringent cleanroom classifications of ISO Class 1.
  • RigidWall cleanrooms are also an option for most plastics industry cleanrooms requiring a classification of ISO Class 5-8, and feature a minimalist, clear panel design.
  • SoftWall cleanrooms can fit in almost any space and are fully customizable.They can accommodate cleanroom classification standards ISO Class 4-8. 

The best fit for each application will depend on its specific classification requirements and industry standards, but HardWall cleanrooms,  RigidWall cleanrooms, and SoftWall cleanrooms, are all durable and high-quality, and capable of supporting plastics industry projects.

Plastics Industry Cleanroom Filtration

Cleanroom filtration is usually built into the ceiling using FFUs, which change the air within the cleanroom at a regular rate, replacing it with clean, filtered air. The filtration system of a plastics industry cleanroom will work in tandem with the cleanroom HVAC to provide temperature and humidity controlled air, delivered in a powerful, thorough, and consistent airflow pattern. 

Plastics Industry Cleanroom HVAC

The plastic industry cleanroom HVAC regulates temperature and humidity levels within the cleanroom environment, to not only to keep your employees comfortable, but also to keep machines functioning at optimal levels and protect sensitive products and processes within the cleanroom. Fluctuations in temperature and humidity can be detrimental to productivity, so a reliable HVAC system is a must in any cleanroom design.

Other features, such as cleanroom lighting, cleanroom furniture, and industry-specific equipment, must also be considered in the cleanroom design in order to meet cleanroom classification requirements and fit within a cohesive workspace. 

Plastics industry cleanrooms should be designed to reflect the unique and evolving operations they support. The cleanroom design should comply with classification standards and incorporate all the extra features each project needs to keep productivity and efficiency up, while minimizing or eliminating safety and contamination risks.

Considering a cleanroom but not sure where to start? Let Angstrom Technology help! Our professional team can design, build, and install the best cleanroom for your application and classification requirements. Whether you’re starting from scratch or adapting an existing cleanroom, we can help you make it a success.