5 Essential Cleanroom Supplies You Should Always Have on Hand

5 Essential Cleanroom Supplies You Should Always Have on Hand

Are cleanrooms a critical part of your business? If so, you know that they can be finicky at times. You have to maintain exact standards, and when your cleanroom is down, so is your company. 

So, what can you do to ensure that your cleanroom always functions according to its required standards?

Though it might sound obvious, keeping it well stocked with necessary cleanroom supplies is the best way to keep your cleanroom performing to standard. 

5 Important Cleanroom Supplies You Should Always Have 

Below is a list of five essential cleanroom supplies you should always have on hand and what makes them so important. 

1. Replacement Filters

Filters are what keep the air in a cleanroom clean. Without filters, your cleanroom has little hope of performing to standard. So, it’s good to always have backup filters on hand, both HEPA, ULPA, and pre-filters. But how many should you have?

  • Pre-filters: Depending on the standards your cleanroom has to meet, you probably change your pre-filters once every few months. Every time you change them, you should ensure you have enough replacements to last at least one more change. Otherwise, you risk putting your operation behind.
  • HEPA/ULPA: For HEPA or ULPA filters, it’s a good idea to keep one or two replacements on hand in case a situation arises where a filter needs to be changed unexpectedly. Having replacements ready ensures you’re prepared for any emergency. 

2. Gowning Materials

If you regularly order cleanroom supplies, you know that you go through boxes of gowning materials in no time. Hoods, bunny suits, booties, and cleanroom gloves are crucial to your everyday operations. It’s important that your company develop some sort of system so that you never run out of these essential cleanroom supplies.

For example, have employees alert the person in charge of ordering cleanroom supplies whenever you have less than two weeks’ worth of a certain gowning material. Whether it’s gloves or cleanroom suits, a good rule of thumb is that when you open the last box of cleanroom supplies, you order another shipment.

3. Cleanroom Cleaners

While this might sound like common sense, it’s surprising how quickly you can run out of cleanroom cleaning supplies. Maybe you’ve experienced that feeling of dread when an employee reports and says that there aren’t any more bottles of cleaner. There’s nothing worse than frantically trying to find the right cleaner and then making sure it gets shipped overnight so your cleanroom can continue functioning at standard for the next business day.

Similar to gowning materials, it’s a good idea to have a system in place to prevent this sort of situation. Make sure you always have at least one full bottle of disinfectant or cleaner.

4. Cleanroom Wipes

Cleanroom wipes are specifically designed to clean surfaces within the cleanroom without introducing additional contaminants. They’re often made from lint-free materials and are pre-saturated with a cleaning solution safe for use in controlled environments. They’re used to wipe down surfaces, equipment, and even personnel as needed to maintain cleanliness. Their ability to clean without leaving residue makes them indispensable for maintaining the strict hygiene standards required in cleanrooms.

It’s best to monitor your usage and set up automatic reorders based on your average consumption rate. We also suggest storing an emergency supply of wipes to prevent unexpected running out.

5. Sticky Mats

Sticky mats are your first line of defense against contamination. They’re placed at the entrance to trap dirt, dust, and other contaminants from shoes or equipment wheels before they enter the controlled environment. Regularly replacing sticky mats is crucial, as they significantly reduce the risk of particles entering your cleanroom, which can otherwise lead to costly downtime and compromised products.

We recommend keeping an inventory log of your sticky mats and setting a schedule for regular replacements. Consider ordering in bulk to ensure you always have an ample supply.

Trust Angstrom for Expert Cleanroom Design and Supplies

If you need cleanroom supplies or are considering the design of a new facility, trust the experts at Angstrom. We specialize in designing cleanrooms that meet your exact specifications and standards and offer a full range of replacement cleanroom supplies to keep your operations running smoothly.

Contact Angstrom today or call us at 888-768-6900 for all your cleanroom needs!

Cleanroom Maintenance 101: How to Keep Your Cleanroom in Tip-Top Shape

Cleanroom Maintenance 101: How to Keep Your Cleanroom in Tip-Top Shape

Proper cleanroom maintenance helps prevent contamination and extends the lifespan of the cleanroom and its equipment, ensuring that operations run smoothly and efficiently.

At Angstrom, we understand the critical importance of keeping your cleanroom operating at peak efficiency and compliance. We’ll explain the essential daily maintenance tasks required to keep your cleanroom in tip-top shape and the ongoing maintenance services we provide to give you peace of mind and confidence in your cleanroom operations.

What Type of Cleanroom Maintenance Should I Perform Daily? 

Adhering to these daily maintenance practices can ensure that your cleanroom remains in optimal condition, minimizing the risk of contamination and maximizing the efficiency of your operations.

Air Filtration System Maintenance:

The air filtration system is the backbone of any cleanroom, ensuring the environment remains contaminant-free. Proper air filtration is vital to maintaining the cleanliness standards required for sensitive processes and products.

  • Daily Checks | Daily checks should include inspecting the air filtration system for any signs of wear or malfunction. Pre-filters should be examined daily to ensure they are not clogged, which can compromise the effectiveness of the HEPA filters.
  • Filter Replacement Schedules | Regular replacement schedules should be adhered to. Pre-filters are typically changed more frequently, while HEPA filters are replaced less often but still monitored daily for performance.
  • Monitoring Differential Pressure and Air Outflow Velocity | Monitoring differential pressure and air outflow velocity daily helps identify blockages or performance issues in the filtration system, ensuring the cleanroom maintains its required cleanliness levels.

Surface Cleaning and Sanitization:

  • Daily Cleaning Protocols for Walls, Floors, and Surfaces | Cleanroom surfaces should be cleaned and sanitized daily to prevent the buildup of contaminants. This involves wiping down surfaces with approved cleaning agents so no residue is left behind.
  • Appropriate Cleaning Agents and Materials | Using the correct cleaning agents and materials is essential for maintaining the cleanroom’s standards. Cleaning agents should be compatible with the cleanroom materials and effective against the specific types of contaminants encountered. Non-shedding wipes and mops should be used to avoid introducing new particulates into the environment.

Equipment and Tools Maintenance:

  • Regular Inspection and Cleaning of Tools and Equipment | Daily maintenance of cleanroom tools and equipment includes regular inspection for any signs of damage or contamination. Tools should be cleaned thoroughly after each use with appropriate solvents and stored in a manner that prevents contamination.
  • Maintenance of Industry-Specific Equipment | Equipment specific to your industry, such as fume hoods or specialized machinery, requires daily checks to ensure they operate correctly. This includes verifying that all safety features are functional and the equipment is free from contaminants.

Personnel Hygiene and Protocols:

  • Importance of Proper Gowning and Hygiene Practices | All staff must follow proper gowning procedures, including wearing cleanroom-approved garments, gloves, and masks and adhering to strict hygiene protocols before entering the cleanroom.
  • Daily Checks to Ensure Compliance with Protocols | Supervisors should conduct daily checks to ensure all personnel comply with cleanroom protocols. This includes monitoring gowning procedures, ensuring hand sanitization stations are used, and more.

What Types of Preventative Cleanroom Maintenance Should I Invest In? 

Ongoing maintenance is just as essential as daily upkeep to ensure your cleanroom’s long-term efficiency and reliability.

Scheduled Assessments and Inspections:

  • Annual or Bi-Annual Cleanroom Assessments | Regular assessments help ensure that all cleanroom systems and protocols function correctly and identify potential issues before they become major problems. 

Filter Replacement and HVAC System Checks:

  • Semi-Annual Checks for HVAC Systems | Performing semi-annual checks on your HVAC systems is crucial for maintaining optimal performance. These checks ensure the system meets all necessary temperature, pressure, and humidity requirements.
  • Regular Replacement of Pre-Filters, Bag/Box Filters, and HEPA Filters | Regular filter replacement is necessary to maintain air quality within the cleanroom. Pre-filters should be replaced frequently, bag/box filters annually, and HEPA filters every three years.

Documentation and Reporting:

  • Keeping Records of Maintenance Activities | Maintaining detailed maintenance records is crucial for tracking performance and compliance. Such documentation provides a clear history of maintenance work, helping to identify patterns and plan future maintenance schedules.
  • Transparency and Compliance | Transparent reporting ensures all maintenance activities are accounted for and helps maintain compliance with industry regulations. Detailed documentation provides accountability and facilitates audits and inspections.

Get Peace of Mind With Top-Tier Ongoing Maintenance Services

At Angstrom, we’re committed to innovation and quality. Our experienced team is trained in proper cleanroom protocols, ensuring compliance with international industry standards and providing peace of mind and confidence in your cleanroom operations.

By partnering with Angstrom, you ensure that your cleanroom receives the highest level of care and maintenance, allowing you to confidently focus on your core operations.

Comprehensive Support and Expertise

We’re happy to provide our customers with a wide range of maintenance and repair services tailored to meet the unique needs of your cleanroom. Our extensive solutions ensure that your cleanroom remains in optimal condition, minimizing downtime and maximizing productivity.

Preventative Maintenance Program

Our Preventative Maintenance Program is designed to prevent issues before they arise. The benefits of this program include:

  • Regular assessments to identify potential problems early
  • Priority services for emergency maintenance and repairs
  • Preferential pricing on our cleanroom services

Emergency Repair Services

When unexpected issues occur, you can rely on Angstrom for 24/7 support. Our team provides quick responses and minimal disruption to your operations, ensuring your cleanroom is back to full functionality as soon as possible.

Trust Angstrom for Expert Cleanroom Maintenance and Repair Services

For expert maintenance and repair services, trust Angstrom’s experienced team. Our comprehensive support and tailored solutions will keep your cleanroom in tip-top shape, ensuring compliance with industry standards and providing peace of mind. Contact Angstrom today to learn how we can assist with your cleanroom maintenance needs.

Cleaning Cleanrooms: How Often Should You Have Your cGMP Cleanroom Cleaned?

Cleaning Cleanrooms: How Often Should You Have Your cGMP Cleanroom Cleaned?

After investing in a top-of-the-line cleanroom, keeping it in pristine condition is crucial, especially when adhering to cGMP compliance. 

When properly cared for, a cGMP cleanroom will function at peak performance, ensuring that all processes meet strict regulatory standards. However, failure to adhere to cGMP cleaning standards can lead to contamination, jeopardizing product quality and resulting in costly regulatory issues that can disrupt daily operations.

Here’s a rundown of the best cleaning cleanroom procedures and practices for your cGMP-compliant cleanroom. 

What Are cGMP Requirements for Cleanroom Cleaning?

cGMP, or Current Good Manufacturing Practices, are regulations enforced by the FDA to ensure that products are consistently produced and controlled according to quality standards. These regulations are particularly crucial in pharmaceuticals, biotechnology, and medical device manufacturing, where product safety and efficacy are paramount. 

Classifications of cGMP Cleanrooms

cGMP cleanrooms are classified based on their ISO standards, which define the cleanliness level required for different types of manufacturing environments. The most common classifications include:

  • ISO 5 (Class 100): These cleanrooms have the strictest cleanliness requirements, allowing only 3,520 particles (0.5 microns or larger) per cubic foot of air. They are often used in critical processes such as aseptic filling and sterile drug manufacturing.
  • ISO 6 (Class 1,000): Allows for 35,200 particles per cubic foot and is typically used in processes like vial filling or assembly of sterile devices.
  • ISO 7 (Class 10,000): Permits 352,000 particles per cubic foot and is commonly found in less critical manufacturing processes, such as packaging or certain laboratory environments.

The classification of your cleanroom dictates the stringency of the cleaning protocols. For example, an ISO 5 cleanroom requires more frequent and thorough cleaning than an ISO 7 cleanroom due to the higher sensitivity to particulate contamination.

6 Effective Cleanroom Cleaning Strategies For cGMP Requirements

1. Follow Industry-Specific Standards

Cleanrooms vary widely in use, and cGMP cleanrooms have unique requirements and standards they must adhere to depending on the industry. For example, cGMP cleanrooms in pharmaceuticals must adhere to extremely stringent standards to prevent contamination that could compromise the safety and efficacy of drugs. 

Depending on your industry, your cGMP cleanroom will have a specific layout, ISO rating, and cleanliness standard. Therefore, its cleaning schedule and procedure will also differ.

Cleanrooms with higher ISO ratings, like ISO 5, for example, must be kept at much higher sanitation levels to reduce the chance of interference from minute particles and contaminants. 

Cleanrooms with lower class ratings, such as ISO 7, may be less threatened by certain contaminants or smaller particle sizes, but they still require regular cleaning to maintain standards and efficiency.

2. Follow Contamination Prevention Protocols

In a perfect world, zero contaminants would enter your cleanroom environment. While this is virtually impossible, the best way to keep your cGMP cleanroom clean is to follow strict contamination prevention protocols designed to meet cGMP requirements. These protocols include:

  • Proper Gowning Procedures: All personnel must adhere to cGMP-specific gowning protocols. This includes wearing sterile, non-powdered gloves, sterile gowns, masks, and other protective gear. 
  • Sterilization and Equipment Usage: All tools and equipment used in a cGMP cleanroom must be sterilized according to cGMP standards, including ensuring that all cleaning tools, garments, and materials are appropriately sanitized before use to prevent contamination.
  • Strict Entry Procedures: Entry protocols may involve multiple stages of decontamination, such as air showers, sticky mats, and separate gowning areas, ensuring that personnel and materials are free of contaminants before entering.
  • Importance of Training Staff in cGMP Practices: To minimize risks, staff members should be trained in cGMP contamination prevention practices. 

3. Establish Regular Cleanroom Cleaning Procedures

Keeping your workspace clean requires diligent adherence to daily and weekly cleaning schedules. Depending on the strictness of your class standard, you may need to add more rigorous objectives or increase the frequency of these tasks. 

Whatever your facility requires, it’s essential to create and follow a cleaning schedule that clearly defines all assignments, making them easy to understand and follow. Here are the general cleaning protocols recommended for broad cleanroom needs:

Daily Cleanroom Cleaning:

  • Before a shift begins, use a damp mop on floors and vacuum to dry.
  • Vacuum all walls using a HEPA filter vacuum.
  • Wash and wipe all windows and pass-throughs dry.
  • Wipe down all work areas at the end of every shift. This should occur more frequently in cleanrooms with higher standards.
  • Put away products and supplies between shifts to prevent further contamination.

Weekly Cleanroom Cleaning:

  • Mop floors with a cleanroom-specific detergent, distilled water, and a HEPA filter vacuum.
  • Wipe walls with a damp sponge and distilled water, then vacuum dry.

As Needed:

  • Remove any residue or deposits on ceilings by washing with detergent and distilled water.
  • Using a damp sponge, wipe off all light lenses.
  • Change sticky mats as soon as you notice wear.

Note: This FDA webpage provides a detailed look at cGMP standards and regulations. 

4. Use cGMP-Approved Products Approved for Cleaning Cleanrooms

Cleaning products that are improperly sterilized or unsuitable for cleanroom use can cause contamination, particularly in cGMP cleanrooms where maintaining strict standards is critical. 

Using only cleaning products that are cGMP-approved, non-reactive, and specifically designed for cleanroom environments is essential. This includes using deionized and distilled water for mopping and wiping surfaces and cleanroom-specified cleaning agents that meet cGMP standards. All chemicals and solvents for cleaning must be neutral, non-ionic, and non-foaming to avoid buildup on surfaces over time, which could compromise the cleanliness of the environment.

Cleanroom Cleaning Tips: 

  • High ISO class cleanrooms (ISO levels 5-7) often require sterilizing disinfectants before use, further protecting the cleanroom from contaminants. 
  • Never use scrubs or rags that could shed or corrode surfaces. Instead, only use woven polyester specified for cleanroom use.
  • Follow a mopping protocol that efficiently cleans floors without spreading dirty water over cleaned areas. Employ a mopping system that separates dirty and clean water and won’t scratch or contaminate the floor or walls. 
  • Bringing all needed materials—such as brooms, mops, and cleaning agents—into the cleanroom before cleaning is good practice. This way, once the process is complete, you only need to exit once, reducing the possibility of contamination. 

Note: For a detailed list of cGMP-approved products for cleaning cleanrooms, visit the FDA website here. 

5. Properly Train Staff on cGMP Cleaning Procedures & Maintenance 

All staff members and janitorial personnel must be rigorously trained in cGMP cleaning protocols to ensure compliance and maintain the cleanroom’s class standards. This includes comprehensive education on gowning procedures, environmental sterilization practices, general equipment maintenance, and more. 

Staff should be equipped to handle spills or other incidents that could lead to contamination. Tools and cleaning supplies should be easily accessible but not stored in a way that could lead to cross-contamination. To support this, having guides and cleaning checklists posted visibly in the room can help staff consistently follow cGMP protocols and maintain a sanitary environment

6. Conduct Regular Inspections and Monitoring for cGMP Compliance

Even if you’re doing everything right and following the proper cleanroom procedures, it’s crucial to conduct regular inspections and environmental monitoring to ensure ongoing cGMP compliance. Regular checkups help verify that your cleanroom consistently meets cGMP standards, preventing potential lapses that could lead to contamination or non-compliance.

Cleanroom Inspection & Monitoring Tips:

  • Air samplers or settle plates can be used to test for organisms and measure particles per cubic foot, ensuring that the cleanroom environment remains within the required cleanliness levels. 
  • Regular checkups of your HVAC system play a vital role in maintaining cGMP compliance. The HVAC system controls temperature, humidity, and air filtration, all of which are critical factors in ensuring the cleanroom environment remains stable and free from contaminants. A properly functioning HVAC system will maintain a steady temperature and humidity level, consistently changing air to meet your ISO specifications, which is essential for preserving the cleanliness and integrity of the cleanroom.
  • Utilize cleanroom experts to inspect, monitor, and repair your cleanroom. At Angstrom, our tailored maintenance and repair services ensure your cleanroom continues to meet the highest industry standards. When the unexpected occurs, our team is ready to assist wherever needed. 

Count On Expert Cleanroom Maintenance Solutions from Angstrom Technology

If you’re cleaning your cleanroom and still not getting the desired results, it might be time for specialized maintenance. To ensure your cleanroom remains compliant with cGMP standards, it’s crucial to consult with experts like our expert team at Angstrom. 

Whether you need help troubleshooting specific issues or want to enhance your cleaning protocols, our expertise can ensure your cleanroom always functions to the best of its ability. Contact us today to learn more! 

CONTACT A LIFE SCIENCE CLEANROOM EXPERT

Cleanroom Construction: Traditional vs. Modular Cleanrooms

Cleanroom Construction: Traditional vs. Modular Cleanrooms

When designing a new cleanroom, the first and most critical decision is whether it will be traditional or modular construction. Each option has benefits and limitations, and it can take time to determine which is best for your application. 

We can help. Here are the major differences between modular cleanrooms vs. traditional construction cleanrooms.

What Is a Traditional Cleanroom?

A traditional cleanroom is a highly controlled environment designed to minimize the presence of airborne particles, contaminants, and pollutants. These permanent installations are typically constructed with studs and drywall and integrated into the building’s architecture. They utilize advanced HVAC systems with HEPA or ULPA filters to maintain strict control over environmental factors such as temperature, humidity, and pressure. 

What Is a Modular Cleanroom?

A modular cleanroom is a flexible and scalable controlled environment that offers the same level of contamination control as traditional cleanrooms, plus the benefits of adaptability and cost-efficiency. Constructed using prefabricated panels and components, modular cleanrooms can be quickly assembled, disassembled, and modified to meet changing production needs or accommodate new processes.

Traditional Cleanroom Construction vs. Modular Cleanrooms

When deciding between traditional and modular cleanrooms, consider various factors such as flexibility, cost, installation, maintenance, and customization to determine which option best suits your specific needs.

Flexibility

For applications requiring flexibility, modular construction is your best bet. Traditional construction cleanrooms can’t be packed up and moved to another location. Nor is it as easy to expand as modular construction, where adjustments are minor, such as detaching a few panels and adding more to them. Instead, you have to renovate and knock out walls. 

Depending on your cleanroom use and classification, you could build a super-flexible Softwall cleanroom with impermanent curtain-like walls. You could also opt for a Rigidwall or Hardwall cleanroom with thicker, more substantial wall panels. All of these options are still flexible, modular cleanrooms.  

Cost

The cost of every cleanroom will vary depending on the size, application, special features, and construction type. Generally, modular cleanrooms are more expensive than traditionally built cleanrooms.

In addition to upfront costs, depreciation is something to consider when building a cleanroom. Modular cleanrooms qualify for accelerated depreciation, typically over seven years or less, whereas traditionally constructed rooms follow a 39-year depreciation schedule. This difference in depreciation timelines can impact financial planning and tax benefits for businesses.

Installation

While traditional cleanrooms can take months to build, modular construction is much simpler as the components are already manufactured. Instead of building walls from raw materials, with modular cleanrooms, the components simply need to be assembled to your specifications. Modular installation can take as little as a few days or weeks to complete, which is crucial to getting your operations up and running as soon as possible.

Additionally, while you’ll always need to hire pros for traditional construction, a modular cleanroom (typically smaller and less complicated cleanrooms) can often be assembled in-plant by your staff, with the instructions provided by the manufacturer. The manufacturer may even offer installation services at an additional cost or as part of a modular cleanroom design package.

Maintenance 

Traditional cleanroom maintenance can be quite demanding due to its permanent nature and the need for continuous compliance with stringent cleanliness standards. Regular and thorough cleaning, frequent filter replacements, and ongoing monitoring of environmental parameters are necessary to maintain the integrity of a traditional cleanroom. 

On the other hand, modular cleanrooms typically require less intensive maintenance. Their modular nature allows for easier access to components that need cleaning or replacement. Additionally, if a section of the cleanroom needs to be decontaminated or upgraded, it can be done without affecting the entire facility, reducing downtime and maintenance costs.

Customization

Due to their permanent construction and integration into the building’s architecture, traditional cleanrooms offer fewer customization options. Changes or upgrades often require significant construction work, which can be time-consuming and expensive. 

Modular cleanrooms offer a higher degree of customization with minimal disruption. They can be tailored to specific needs, whether adjusting the layout, adding new features, or upgrading to meet higher cleanroom classifications. The modular approach allows for quick modifications and scalability, enabling businesses to adapt their cleanroom environment to evolving requirements without significant overhauls.

Why Choose Angstrom Technology for Your Modular Cleanroom Needs?

If you’re designing a cleanroom, contact Angstrom Technology to discover how our state-of-the-art modular cleanroom designs can meet your unique requirements. Our expert team is dedicated to providing flexible, cost-effective, and customizable solutions that ensure your cleanroom operates at peak efficiency. 

Whether you need a quick installation, easy maintenance, or the ability to scale and adapt your cleanroom environment, Angstrom Technology has the expertise and innovative solutions to make it happen. Contact us today to learn how we can help you achieve a cleanroom that not only meets but exceeds your expectations.

What Is the Role of Dry Rooms in Lithium-Ion Battery Manufacturing?

What Is the Role of Dry Rooms in Lithium-Ion Battery Manufacturing?

In today’s world, technological advancements are constantly being made. Therefore, the demand for lithium-ion batteries continues to surge, powering everything from smartphones to electric vehicles. 

Behind the scenes of these powerhouses lies a critical factor often overlooked: moisture. Controlling moisture levels is paramount when manufacturing lithium-ion batteries to ensure optimal performance and longevity.

That’s where dry rooms come in! Dry rooms are specialized environments meticulously engineered to maintain low humidity levels. In this blog, we dive into the role of dry rooms in lithium-ion battery manufacturing and how they uphold industry standards for quality and safety.

The Significance of Dry Rooms in Lithium-Ion Battery Production

Lithium-ion batteries are the backbone of modern portable electronics and electric vehicles. However, despite their remarkable capabilities, these power sources possess a sensitive nature that demands precision in their manufacturing processes. Even minute traces of moisture can wreak havoc on battery components, leading to compromised performance, reduced longevity, and potential safety hazards.

Given these vulnerabilities, the role of dry rooms in lithium-ion battery production cannot be overstated. By maintaining stringent control over humidity levels, dry rooms shield against moisture, safeguarding the integrity of battery components and ensuring consistent performance and reliability.

What Is Moisture’s Impact on Battery Components?

In lithium-ion battery manufacturing, moisture is detrimental. It’s capable of undermining the integrity and performance of crucial battery components. 

Here are some of the most common ways moisture impacts battery components: 

  • Electrolyte Degradation and Reduced Conductivity:
    • Electrolytes, vital for facilitating ion movement between electrodes, are susceptible to moisture-induced degradation.
    • Moisture triggers chemical reactions that degrade electrolyte integrity, diminishing its conductivity.
    • Reduced conductivity impedes efficient ion transfer, reducing battery performance and capacity.
  • Corrosion of Electrode Materials:
    • Electrodes, composed of materials like lithium cobalt oxide (LiCoO2) or lithium iron phosphate (LiFePO4), are prone to oxidation reactions when exposed to moisture.
    • Moisture-induced corrosion accelerates electrode surface degradation, compromising structural integrity and electrochemical activity.
    • Diminished electrode performance leads to decreased battery efficiency and shortened lifespan.
  • Implications for Battery Safety and Performance:
    • Moisture-induced corrosion undermines performance and raises safety concerns.
    • Structural damage caused by corrosion increases the risk of internal short circuits and thermal runaway events.
    • These events can cause battery fires or explosions, posing significant hazards to users and surrounding environments.

Lithium-Ion Battery Manufacturing Facilities Need Controlled Environments

Any manufacturing facility creating lithium-ion batteries needs a controlled environment or a dry room. As mentioned above, humidity control is key and can wreak havoc on battery performance. By meticulously regulating humidity levels, manufacturers can mitigate risks and uphold the reliability and longevity of their battery products.

Controlled environments also play a pivotal role in ensuring product consistency across manufacturing batches. Consistency is vital in the production of lithium-ion batteries to guarantee uniform quality and performance standards. Stable humidity levels within controlled environments provide the optimal conditions for reproducible manufacturing processes, minimizing variations in battery performance between production runs. 

Adherence to industry standards and regulations is fundamental in the lithium-ion battery manufacturing sector. These standards often mandate specific environmental conditions, including humidity levels, to ensure manufacturing quality and compliance. By maintaining controlled environments that meet or exceed these standards, manufacturers demonstrate their commitment to producing high-quality, safe, and reliable lithium-ion batteries. 

What are the Key Features of Dry Rooms?

Dry rooms are meticulously designed environments tailored to meet the stringent requirements of lithium-ion battery manufacturing. These specialized facilities incorporate a range of crucial features to control humidity levels and maintain optimal conditions for battery production. 

Let’s explore some of the essential features of dry rooms:

  • Temperature and Humidity Control:
    • Precise temperature and humidity control are fundamental in dry rooms to prevent moisture buildup and ensure stable manufacturing conditions.
    • Advanced HVAC (Heating, Ventilation, and Air Conditioning) systems regulate temperature and humidity levels within tight tolerances, typically kept within the range of 20-25°C and humidity levels below 1% relative humidity.
  • Air Filtration and Purification Systems:
    • High-efficiency air filtration and purification systems maintain clean and contaminant-free environments.
    • HEPA (High-Efficiency Particulate Air) filters and activated carbon filters are utilized to remove particulate matter, dust, and airborne contaminants, ensuring the integrity of battery components during production.
  • Importance of Sealed Environments and Airlock Systems:
    • Sealed environments are essential in dry rooms to prevent external moisture and maintain controlled humidity levels.
    • Airlock systems with double-door entryways facilitate controlled access to the dry room, minimizing the risk of moisture contamination from outside environments.

Angstrom Technology’s Dry Room Solutions for Lithium-Ion Battery Manufacturing

At Angstrom Technology, we specialize in designing and delivering efficient dry rooms tailored for lithium-ion battery manufacturing. With our expertise, we create stable, low dewpoint environments crucial for preserving battery integrity. Our solutions address humidity control, static, particulate matter, and out-gassing, meeting international standards and regulations while optimizing energy efficiency. 

One standout feature of our dry rooms is the industry-leading HVAC systems we offer. Known for their exceptional efficiency, capability, and life-long energy consumption, our mechanical systems surpass all other solutions available in the US. This superior performance sets us apart and is a key reason why clients choose Angstrom, recognizing the unmatched energy efficiency and reliability of our HVAC technology.

Achieving ISO classification, our dry rooms ensure quality and compliance. With over 100 cleanrooms delivered annually across America, the UK, and Europe, Angstrom Technology is your trusted partner for reliable cleanroom solutions in battery manufacturing.

Partner with Angstrom Technology for Industry-Leading Dry Room Solutions

Angstrom Technology stands as a beacon of innovation in lithium-ion battery manufacturing. Our commitment to providing cutting-edge solutions is unwavering, as we design and deliver top-of-the-line dry rooms tailored specifically for battery production. 

Whether you require a custom dry room solution or seek to optimize your cleanroom environment, our team of experts is dedicated to delivering tailored solutions that meet and exceed your expectations. Partner with Angstrom Technology for reliable, industry-leading cleanroom solutions that drive innovation and excellence in lithium-ion battery manufacturing.